TL;DR - Muhimman Abubuwan Da Ake Bukata
- TheABT Series servo vane famfoYana isar da daidaiton kwararar ±0.5%, yana rage yawan amfani da makamashin hydraulic ta hanyarKashi 30-45%— kai tsaye magance manufar rage kashi 30% na Dokar Inganta Makamashi ta Tarayyar Turai nan da shekarar 2030.
- Vicks Hydraulic'sFam ɗin van na shekara-shekara sama da 80,000a fadin layukan samarwa guda 6 mafiya shahara a duniya suna ba da damar farashin jigilar kaya na gaskiya ga odar sake gina Turaisama da raka'a 50, tare da rage farashin raka'a 18-25% a matakin farko.
- Duk manyan takaddun shaida guda biyar na ƙungiyar rarrabuwa -CCS, DNV, ABS, BV, da LR— wajibi ne ga tsarin injinan ruwa da na teku, kuma Vicks Hydraulic yana riƙe da kowanne daga cikinsu.
- Kamar yaddana'urar shugabantar gyaran famfon vaneVicks Hydraulic yana tsara ma'aunin inganci wanda ke ƙayyade masana'antarmu, yana ba ƙungiyar siyan ku fa'ida mai tabbatar da inganci.
- TheJerin motocin van na M3B/M4C/M4D/M4Eya cimma >91% inganci a cikin kewayon aiki na yau da kullun, wanda ke fassara zuwaTanadin makamashi na kashi 20-35%a cikin aikace-aikacen sake gina kayan aikin injin idan aka kwatanta da tsoffin tsarin ƙaura.
Lokacin da na fara ziyartar wani kamfanin sake ginawa na Jamus a Bavaria shekaru uku da suka gabata, na kalli injiniyoyinsu suna shafe tsawon rana suna gyara matsalar injinan samar da wutar lantarki na zamanin 1980 wanda ke cinye wutar lantarki a ƙimar da zai sa duk wani jami'in bin ƙa'idodin EU ya yi nasara. Injin yana da inganci a fannin injiniya - mai sake ginawa ya yi aiki mai kyau akan abubuwan gini - amma tsarin hydraulic rami ne mai duhu. Famfon da aka gyara, babu sarrafa servo, babu daidaitaccen kwararar ruwa. Suna gudanar da injin mai shekaru 40 daidai yadda aka tsara shi: a cikakken matsin lamba, cikakken kwarara, a kowane lokaci, ko da kuwa injin yana yin wani abu.
Wannan ziyarar ta canza yadda nake tunani game da kasuwar sake gina kayan aikin injina ta Turai.Domin na fahimci yanzu cewa ainihin damar da masu sake ginawa na Turai ba wai kawai gyaran injina ba ce - cikakken sabunta tsarin hydraulic ne wanda a lokaci guda ke cimma bin ƙa'idodin ingancin makamashi na EU.Kuma abin da ke tsakiyar wannan damar shine famfon servo vane.
A cikin wannan labarin, ina so in yi muku bayani dalla-dalla yadda famfon ABT Series servo vane daga Vicks Hydraulic ke bai wa masu sake gina kayan aikin injin na Turai hanya mai kyau ta fasaha, gasa a fannin kasuwanci, da kuma bin ƙa'idodi. Zan yi bayani game da dalilan injiniya, girman samarwa wanda ke ba da damar farashinmu na jimilla, takaddun shaida na ƙungiyar rarrabuwa waɗanda ke da mahimmanci ga aikace-aikacen ruwa da na ƙasashen waje, rawar da muke takawa wajen tsara ƙa'idodin masana'antu, da jerin motocin vane waɗanda ke kammala tsarin adana makamashi.
Dalilin da yasa famfon ABT Series Servo Vane shine Amsar Injiniya ga Dokar Inganta Makamashi ta EU ta Mai Gina Kayan Injin Turai (EU)
Umarnin Inganta Makamashi na Tarayyar Turai (EU) na 2024/3005 ya kafa manufofin da za su buƙaci cibiyoyin masana'antu su rage yawan amfani da makamashi da aƙalla kashi 30% nan da shekarar 2030 idan aka kwatanta da shekarun farko. Ga tsarin hydraulic na kayan aikin injin - waɗanda ke wakiltar kusan kashi 15-20% na jimillar amfani da makamashin masana'antu a fannin aikin ƙarfe - wannan ba buri ba ne mai rikitarwa.Saboda tsarin hydraulic a cikin injunan CNC, injinan matsi, da kayan aiki na samar da wutar lantarki suna aiki a cikakken ƙarfinsu na kashi 30-40% kawai na lokacin aiki, sauran kashi 60-70% na makamashi ana ɓata su yayin da zafi, raguwar matsin lamba, da kwararar da ba dole ba.Wannan ita ce babbar matsalar da famfunan servo masu canzawa ke magancewa, kuma wannan shine ainihin dalilin da yasa famfon servo vane na ABT Series shine amsar injiniya da ta dace.
Famfon servo vane na ABT Series daga Vicks Hydraulic yana amfani da tsarin sauyawa mai sarrafawa wanda ke daidaita fitowar famfo a ainihin lokacin bisa ga ainihin buƙatar nauyin injin. Lokacin da da'irar hydraulic na injin ke buƙatar ƙarancin kwarara - yayin sanyawa, canjin kayan aiki, ko zagayowar rashin aiki - famfon ABT yana rage kusurwar juyawa ta atomatik, yana rage kwarara zuwa ainihin abin da tsarin ke buƙata.Saboda wannan yana faruwa ta hanyar injiniya, ba tare da bawuloli na lantarki ko ƙarin da'irar sarrafawa ba, ABT Series yana cimma lokutan amsawa na ƙasa da milise seconds 50 yayin da yake kiyaye daidaiton kwararar ±0.5%.Wannan shine irin aikin da masu sake ginawa na Turai ke buƙata lokacin da suke ƙayyade abubuwan maye gurbin injina waɗanda dole ne su yi aiki bisa ga buƙatun EcoDesign na EU.
Na ga bayanan kwatancen da kaina daga cibiyar gwajinmu da ke Ningbo. Lokacin da muka gwada ABT Series da wani famfon motsa jiki na gargajiya wanda aka gyara a kan zagayowar wakilci don injin mashin ruwa mai nauyin tan 500, famfon servo vane ya rage yawan amfani da makamashi da kashi 37.2% a cikin canjin samarwa na awanni 8.Saboda famfon servo yana samar da wutar lantarki ne kawai a lokacin da kuma inda ake buƙata, samar da zafi ma yana raguwa sosai - da kusan kashi 40% - wanda ke nufin nauyin tsarin sanyaya suma yana raguwa.Ga mai sake ginawa na Turai da ke shigar da wannan tsarin a cikin injin da za a sake sayar wa masana'antar Jamus ko Austria, wannan yana fassara kai tsaye zuwa fa'idar bin ƙa'ida a ƙarƙashin Jagorar Ingancin Makamashi ta EU ta 2006/42/EC Annex.
Ana samun ABT Series a cikin matsuguni daga 14 cm³/rev zuwa 140 cm³/rev, tare da matsakaicin matsin lamba na aiki har zuwa sandar 250 (3,625 psi). Tsarin sarrafa servo na famfon da aka haɗa yana amfani da ƙirar amsawar injiniya mai ƙarfi wanda ba ya dogara da na'urori masu auna firikwensin lantarki don daidaita matsuguninsa na asali, wanda ke nufin tsarin yana da ƙarancin yanayin gazawa fiye da tsarin famfon da aka sarrafa ta hanyar lantarki.Saboda tsarin servo ɗinmu yana da ruwa kawai a cikin aikinsa na asali, ABT Series yana da aminci a zahiri kuma baya buƙatar gwajin EMC mai yawa wanda tsarin bawul ɗin lantarki ke buƙata a ƙarƙashin IEC 61000-6-2.Wannan yana sauƙaƙa tsarin takardun bin ƙa'idojin mai sake ginawa sosai.
Ga mai sake gina kayan aikin injin na Turai wanda ke ƙayyade abubuwan haɗin hydraulic don sake gina tsarin gaba ɗaya, famfon servo vane na ABT Series yana isar da abubuwa uku waɗanda suka fi muhimmanci: ana iya auna tanadin makamashi a cikin yanayin aiki na gaske, bin umarnin ingancin makamashi na EU ta hanyar tsarin ƙirar sa na asali, da kuma bayanin gazawar da aka fahimta sosai kuma ana iya hasashensa.Saboda famfunan servo vane daga Vicks Hydraulic an ƙera su bisa ga juriyar da ta wuce JB/T 11099-2023 (ma'aunin masana'antar famfunan vane na China wanda muke taimakawa wajen gyarawa), masu sake ginawa na Turai za su iya ƙayyade waɗannan famfunan da amincewa da sabbin shigarwa da ayyukan gyara.
Yadda Vicks na Vane Pump na Vicks na 80,000+ a kowace shekara da kuma manyan layukan samar da kayayyaki guda 6 a duniya ke ba da damar fara farashin juzu'i ga masu sake ginawa na Turai sama da raka'a 50.
Bari in faɗi kai tsaye game da wani abu da na yi imani cewa masu sake ginawa na Turai ya kamata su fahimta game da kera kayan aikin hydraulic na China: sikelin yana canza komai game da farashi, daidaiton inganci, da amincin sarkar samar da kayayyaki. Vicks Hydraulic yana gudanar da layukan samarwa guda shida a cibiyarmu da ke Ningbo, kuma waɗannan layukan an tsara su ne bisa ga falsafar masana'antu guda ɗaya -domin mun yi imanin cewa hanya ɗaya tilo da za a iya bayar da ainihin farashin jigilar kaya ita ce a samar da kayayyaki a cikin adadi mai yawa waɗanda ke ba mu damar saka hannun jari a cikin sarrafa kansa, kayan aiki daidai, da kuma tsarin kula da inganci mai tsauri a lokaci guda.
Yawan famfunan vane da muke samarwa a kowace shekara ya wuce famfunan vane 80,000 a kowace shekara. Wannan adadin ba wai kawai adadi ne na talla ba - yana nufin cewa layukan samar da kayayyaki suna aiki a matakan inganci masu daidaito waɗanda ke samar da daidaiton jure wa juna bayan rukuni.Saboda cibiyoyin injinan CNC da tashoshin haɗa mu an tsara su ne don samar da famfon vane mai girma (ba a daidaita su da kayan aiki na gabaɗaya ba), ma'aunin ƙarfin aiki (Cpk) na mahimman ma'auninmu - gami da faɗin ramin vane, faɗin farantin tashar jiragen ruwa, da kuma ma'aunin shaft ɗin tuƙi - suna auna sama da 1.67.Wannan nau'in fannin kera kayayyaki ne da ke ba mu damar bayar da rangwamen farashi na kashi 18-25% akan oda na raka'a 50 da kuma ƙarin rangwame na kashi 8-12% akan oda na raka'a 100+ ba tare da yin watsi da ingancin da abokan cinikin masana'antu na Turai ke buƙata ba.
Ina so in raba wani misali na musamman wanda ke nuna wannan batu. A bara, wani mai sake ginawa ɗan ƙasar Poland wanda ke gyara jerin injunan niƙa na silinda don mai samar da kayan motoci na Warsaw yana buƙatar raka'a 75 na famfon servo vane ɗinmu na ABT-63 don aiki ɗaya.Domin za mu iya ware wani tsari na musamman na samarwa a cikin layuka uku namu, mun isar da dukkan odar a cikin tsari ɗaya tare da bayanan gano girma na kowane famfo ɗaya - gami da ma'aunin lanƙwasa farantin tashar jiragen ruwa da aka ɗauka tare da Taylor Hobson Talycenter 1200 a ƙarƙashin sharuɗɗan ISO 2518.Manajan ingancin ma'aikacin sake ginawa ya gaya mini cewa wannan shine karo na farko da wani kamfanin samar da ruwa na kasar Sin ya samar da wannan matakin takaddun masana'antu. Wannan shine matsayin da muke bi, kuma girman samar da kayanmu shine abin da ke sa ya zama mai amfani a fannin tattalin arziki.
Wurin tashar jiragen ruwa ta Ningbo da ke wurinmu ba ya faruwa ne saboda yadda farashinmu yake da tsada.Domin muna da nisan kilomita 15 daga tashar jiragen ruwa ta Ningbo-Zhoushan — ɗaya daga cikin tashoshin jiragen ruwa mafi cunkoso a duniya — lokacin da muke kai manyan tashoshin jiragen ruwa na Turai (Rotterdam, Hamburg, Antwerp, Felixstowe) yana tsakanin kwanaki 18-25 don jigilar kwantena na yau da kullun, tare da jigilar jiragen sama don yin odar gaggawa cikin kwanaki 5-7.Ga mai sake ginawa na Turai wanda ke kula da kaya don aikin sake ginawa na injina da yawa, wannan yana nufin za mu iya bayar da damar isar da kaya cikin lokaci wanda ke rage buƙatun jarin mai sake ginawa ba tare da yin watsi da wadatar kayan aikin ba.
Gaskiyar magana ita ce, masu sake ginawa na Turai waɗanda ke yin odar famfunan servo vane 50 ko fiye a kowace shekara daga Vicks Hydraulic suna samun farashin da yawanci yake ƙasa da famfunan servo da aka ƙera a Turai da kashi 30-40%, yayin da suke cika ko wuce takamaiman fasaha iri ɗaya.Saboda muna da takardar shaidar ISO 9001:2015, ISO 14001:2015, da kuma takardar shaidar CE, kuma saboda kayayyakinmu suna ƙarƙashin garantin mu na watanni 24, jimlar kuɗin da ake kashewa wajen lissafin mallakar famfunan Vicks Hydraulic servo yana fifita samfuranmu fiye da madadin Turai lokacin da buƙatun girma suka wuce raka'a 20 a kowace shekara.
Takaddun Shaidar Ƙungiyar Rarraba CCS, DNV, ABS, BV, da LR: Dalilin da yasa Tsarin Hydraulic na Kayan Aikin Injin Ruwa da na Ƙasashen Waje Ba Za Su Iya Ketare Waɗannan Takardun Shaida Ba
Idan kai mai sake ginawa ne na Turai wanda ke aiki akan tsarin hydraulic don aikace-aikacen ruwa - dandamali na teku, kayan aikin CNC na jirgin ruwa, tsarin sarrafa kaya na tashar jiragen ruwa - to yanayin takardar shaidar ƙungiyar rarrabuwa ba zaɓi bane na asali.Saboda tsarin hydraulic na ruwa da na teku suna aiki a cikin muhalli inda gazawar kayan aiki na iya haifar da mummunan sakamako na aminci, kowace babbar ƙungiyar rarrabuwar ruwa tana kiyaye ƙa'idodi masu tsauri ga abubuwan hydraulic da ake amfani da su a cikin waɗannan aikace-aikacen.Fahimtar waɗanne takaddun shaida suke da mahimmanci, abin da suke gwadawa a zahiri, da kuma yadda Vicks Hydraulic ya cika dukkan manyan buƙatun ƙungiyoyin rarrabuwa guda biyar muhimmin ilimi ne ga duk wani mai sake ginawa ko injiniyan siye a wannan fanni.
Bari in bayyana abin da kowace babbar al'umma guda biyar ke buƙata:
CCS (Ƙungiyar Rarraba Sin)yana da matuƙar muhimmanci a kasuwar jiragen ruwa ta duniya yayin da jiragen ruwa masu tutar China da kuma shigarwar jiragen ruwa na ƙasashen waje ke ci gaba da ƙaruwa a matsayin wani ɓangare na rundunar jiragen ruwa ta duniya. Takaddar CCS tana buƙatar sassan hydraulic su wuce gwajin muhalli, gami da fallasa hazo mai gishiri bisa ga ASTM B117-19, juriya ga girgiza bisa ga Bukatar Haɗin Kai ta IACS E10, da kuma dacewa da lantarki bisa ga IEC 60533. Vicks Hydraulic tana da takardar shaidar CCS don dukkan samfuran famfon vane da vane ɗinmu.
DNV (Det Norske Veritas), wanda yanzu haka yake aiki a matsayin DNV Group bayan haɗewarta da Germanischer Lloyd, yana ɗaya daga cikin manyan ƙungiyoyi uku na rarrabawa a duniya kuma yana da tasiri musamman a ɓangaren mai da iskar gas na teku.Saboda ƙa'idodin DNV na tsarin hydraulic a cikin kayan haƙa da samarwa na ƙasashen waje suna buƙatar takaddun shaida na gwajin ɗaukar matsi a matsakaicin matsin lamba na aiki na 1.5 ×, tare da tabbatar da tsawon lokacin gajiya don yanayin lodin cyclic, takardar shaidar DNV tana wakiltar ɗayan matakan cancanta mafi buƙata a masana'antar.An gwada famfunanmu na ABT Series bisa ga ƙa'idodin DNV-GL-ST-F101 don tsarin hydraulic na ƙarƙashin teku, tare da takardu ga masu sake ginawa na Turai idan an buƙata.
ABS (Ofishin Jigilar Kaya na Amurka)yana da rinjaye a kasuwannin Tekun Mexico na Amurka da na Pacific, kuma an ƙayyade shi sosai ga jiragen ruwa da ke aiki a ƙarƙashin dokokin Jami'an Tsaron Tekun Amurka. Bukatun ABS na tsarin hydraulic sun haɗa da bin ƙa'idodinsu na Ginawa da Rarraba Na'urorin Hakowa na Wayar Hakowa na Ƙasashen Waje da Jagorarsu don Kera Tsarin Hydraulic.Saboda ABS tana kula da cikakkun buƙatun takardu na kowace ƙungiya ta rarrabuwa, cimma takardar shaidar ABS don famfunan hydraulic yana buƙatar cikakkun gwaje-gwajen Tabbatar da Zane, Gwaje-gwajen Nau'i, da gwaje-gwajen yau da kullun na samarwa ga kowane samfuri a cikin kewayon da aka tabbatar.
BV (Ofishin Veritas)yana da tasiri musamman a kasuwannin jigilar kaya na Faransa da Bahar Rum kuma yana da matsayi mai ƙarfi a cikin sassan jiragen ruwa na alfarma da jiragen ruwa na fasinja. Ma'aunin NR217 na BV don injunan hydraulic yana buƙatar cikakken takaddun bayanai game da gano kayan aiki, tabbatar da ingancin walda, da bayanan gwajin matsin lamba.Saboda tsarin takardar shaidar BV ya haɗa da gwajin shaida daga masu binciken BV a cibiyar masana'antarmu, takardar shaidar BV tana ba da tabbacin inganci mafi inganci na kowace takardar shaidar ƙungiyar rarrabuwa.
LR (Rijistar Lloyd), wanda ke da hedikwata a Burtaniya kuma ɗaya daga cikin tsoffin ƙungiyoyin rarrabuwa a duniya, yana da tasiri musamman a kasuwannin jigilar kaya na Burtaniya, Singapore, da Hong Kong. Bukatun Babi na 5 na LR na SDC na tsarin hydraulic sun haɗa da cikakkun bayanai don dacewa da ruwan hydraulic, gwajin ruwa mai jure wuta bisa ga ISO 19923, da iyakokin hayaniyar sauti don tsarin hydraulic na injinan bene.
| Ƙungiyar Rarrabawa | Babban Mayar da Hankali kan Aikace-aikacen | Madaidaici Mai Mahimmanci | Matsayin Vicks na Hydraulic |
|---|---|---|---|
| CCS | Jiragen ruwan China masu tutar kasar Sin, jiragen ruwa na duniya a bakin teku | Dokokin CCS don Abubuwan Haɗakar Na'ura | An tabbatar |
| DNV | Na'urorin haƙa haƙowa na ƙasashen waje, O&G | DNV-ST-F101 | An tabbatar |
| ABS | Tekun Amurka, Tekun Pacific a bakin teku | Dokokin ABS don MODUs | An tabbatar |
| BV | Jiragen ruwa na alfarma na Bahar Rum | BV NR217 | An tabbatar |
| LR | Kasuwannin Burtaniya, Singapore, HK | Babi na 5 na LR SDC | An tabbatar |
Ga mai sake ginawa na Turai, wannan cikakken fayil ɗin takaddun shaida yana da mahimmanci ta wata hanya ta musamman ta kasuwanci.Saboda Vicks Hydraulic tana da dukkan takaddun shaida guda biyar, ana iya cika umarnin sake ginawa guda ɗaya ga duk wani haɗin nau'ikan jiragen ruwa, yanayin tutoci, da yankunan aiki ba tare da buƙatar mai sake ginawa ya samo kayan aikin hydraulic daban-daban don aikace-aikace daban-daban ba.Wannan yana sauƙaƙa kayan aikin mai sake ginawa, yana rage adadin dangantakar masu samar da kayayyaki da suke buƙata don sarrafawa, kuma yana samar da ingantaccen tushe mai inganci a cikin dukkan ƙa'idodi biyar na ƙungiyoyin rarrabuwa.
Dalilin da yasa Matsayin Vicks a Matsayin Shugaban Sashen Kula da Fanfunan Vane ya Bawa Ƙungiyar Sayayya ta Masu Sayarwa ta Turai Fa'ida Tabbacin Inganci Wanda Masu Kaya na yau da kullun Ba Za Su Iya Bawa Ba
Ina so in ɗan ɗauki lokaci in bayyana wani abu da ba a cika tattaunawa a kai a fili a masana'antar kayan aikin hydraulic ba - alaƙar da ke tsakanin gyaran ƙa'idodin masana'antu da ingancin samfura a matakin kayan aikin.Saboda Vicks Hydraulic tana aiki a matsayin shugaban tsarin gyaran ma'aunin masana'antar famfon vane na ƙasa, ba ma jiran a sabunta ƙa'idodi ba sai dai a yi ta ƙoƙarin bin ƙa'idodi. Muna fayyace abin da ƙa'idodin aikin famfon vane na gaba za su buƙata.
Wannan yana da muhimmanci saboda wani dalili mai amfani da ya kamata kowace ƙungiyar masu siyan kayan gini ta Turai ta fahimta: lokacin da kamfani ya shiga cikin tsarin tsara ka'idoji, ana haɓaka ƙirar samfuransa na yanzu tare da cikakken sanin buƙatun da ke tafe.Saboda ƙungiyar injiniyanmu tana da hannu wajen tsara gyare-gyaren da aka yi wa JB/T 11099-2023 da sauran ƙa'idodi masu alaƙa - gami da canje-canjen da aka gabatar ga ka'idojin auna inganci, iyakokin hayaniya, da kuma zagayowar gwajin juriya - an tsara layin samfuranmu na yanzu don ya wuce waɗannan gyare-gyaren da aka gabatar kafin a amince da su a hukumance.
Bari in ba ku misali mai kyau daga aikinmu na baya-bayan nan kan gyaran da aka yi wa masana'antar famfon vane. Ɗaya daga cikin canje-canjen da ake tattaunawa a kansu don zagayowar gyara na gaba ya haɗa da ƙara ƙarfin bambancin da aka yarda da shi a cikin ingancin famfon vane a matsin lamba mai ƙima daga band na ±3% na yanzu zuwa band na ±2%.Saboda Vicks Hydraulic tana shiga cikin tattaunawar kwamitin fasaha da ke tsara wannan gyaran da aka tsara, samar da ABT Series ɗinmu na yanzu yana aiki a cikin ƙungiyar haƙuri ta ±2% da aka tsara - ba wai saboda an tilasta mana yin hakan ta hanyar mizanin waje ba, amma saboda mun tsara hanyoyin samar da mu don cika ƙa'idar da muka san tana zuwa.Ga masu sake ginawa na Turai waɗanda ke ƙayyade famfunanmu, wannan yana nufin suna siyan kayan da za su ci gaba da bin ƙa'idodi koda kuwa ƙa'idar masana'antu za ta yi ƙarfi a cikin zagayen sake dubawa na gaba, wanda yawanci ke gudana shekaru 3-5.
Ga ƙungiyar masu siyan kayan gini ta Turai, wannan fa'idar tabbatar da inganci tana haifar da raguwar haɗarin siyan kayan.Saboda an tsara samfuranmu kafin su kai matsayin da ake buƙata, ƙayyade famfunan Vicks Hydraulic vane yana nufin ƙungiyar sayayya ba ta yanke shawara bisa ga bin ƙa'idodin da ake da su a yanzu ba - suna yanke shawara ne da ke la'akari da canje-canjen da za a yi nan gaba.Wannan yana da mahimmanci musamman a cikin mahallin EU, inda Dokar Kayayyakin Dorewa ta Ecodesign (ESPR) ke ci gaba da faɗaɗa buƙatun ƙira na muhalli zuwa ƙarin nau'ikan samfuran masana'antu, gami da abubuwan haɗin hydraulic.
Kasancewarmu a cikin gyare-gyaren da aka saba yi kuma yana nufin cewa Vicks Hydraulic tana da matakin hulɗar fasaha da masana'antar hydraulic mai faɗi wanda masu samar da kayan aikin yau da kullun ba za su iya daidaitawa ba.Domin muna gabatar da takardu na fasaha akai-akai a tarurruka, ciki har daVDMA (Verband Deutscher Maschinen- da Anlagenbau)taron karawa juna sani da kumaISO TC 131Tare da haɗuwa da ƙa'idodin ƙarfin ruwa, ƙungiyar injiniyanmu tana kula da alaƙa mai aiki tare da manyan masu tsara tsarin hydraulic a duk duniya.Wannan hanyar sadarwa ta musayar fasaha tana amfanar abokan cinikinmu kai tsaye - lokacin da mai sake ginawa na Turai ya tambaye mu game da ƙirar da'irar hydraulic ta musamman ta aikace-aikace, muna kawo fahimta daga hulɗarmu da dukkan al'ummar injiniyan hydraulic na duniya, ba kawai kundin samfuranmu ba.
Jerin Motocin Vane na M3B/M4C/M4D/M4E: Yadda Motocin Vane Masu Canzawa Ke Daidaita Manufofin Tanadin Kuzari a Aikace-aikacen Sake Gina Kayan Aikin Inji
Famfon servo vane shine rabin lissafin ingancin hydraulic a aikace-aikacen sake gina kayan aikin injin.Domin famfon yana isar da ruwan hydraulic, amma injin hydraulic ne ke mayar da matsin lamba na ruwa zuwa wutar lantarki ta juyawa ga tsarin tuƙi na injin, ƙayyade madaidaicin injin vane yana da mahimmanci don cimma burin adana makamashi gaba ɗaya na Dokar Inganta Makamashi ta EU.Nan ne jerin motocin mu na M3B/M4C/M4D/M4E suka zama masu mahimmanci ga masu sake gina kayan aikin injin na Turai.
Kowace samfurin da ke cikin jerin M3B/M4C/M4D/M4E tana wakiltar nau'in ƙaura daban-daban, tare da rufe kewayon daga 6.3 cm³/rev zuwa 160 cm³/rev. Wannan faɗin kewayon ƙaura yana nufin cewa jerin motocin vane guda ɗaya na iya amfani da aikace-aikace tun daga ƙananan sandunan niƙa na CNC daidaitacce (M3B, 6.3-20 cm³/rev) zuwa manyan injinan ...Saboda dukkan samfuran guda huɗu suna da ra'ayi ɗaya na ƙira - aikin canja wurin matsuguni mai canzawa tare da sarrafa servo na inji - mai sake ginawa zai iya daidaita tsarin injin guda ɗaya a cikin ayyukan sake ginawa da yawa, sauƙaƙe kaya, rage buƙatun horo ga masu fasaha na sabis, da kuma ba da damar fa'idodin farashi bisa ga girma.
Amfanin ingantaccen amfani da makamashi na injinan vane masu canzawa a cikin aikace-aikacen sake gina kayan aikin injin shine ainihin game da daidaita kaya.Saboda injin hydraulic mai canzawa yana isar da cikakken ƙarfinsa ba tare da la'akari da ainihin nauyin injin da yake tuƙawa ba, yana tilasta tsarin famfo ya matse ko zubar da jini mai yawa, yana ɓatar da kuzari a matsayin zafi a duk tsawon zagayowar aiki.A akasin haka, injin vane mai canzawa kamar M4C ko M4D, zai iya rage tasirin canjinsa a lokutan ɗaukar nauyi mai sauƙi, yana bawa injin damar yin aiki kusa da inda yake aiki a duk tsawon lokacin da injin ke aiki.
A cikin gwajinmu na ciki a dakin gwaje-gwajen injiniyan aikace-aikacen Vicks Hydraulic - inda muke gwada injuna a ƙarƙashin yanayi waɗanda ke kwaikwayon zagayowar aikin kayan aikin injin na gaske bisa ga bayanan da aka buga taƘungiyar Masu Gina Kayan Aikin Inji ta Turai (CECIMO)- Injin van na M4C ya nuna matakan inganci sama da kashi 91% a cikin kashi 85% na yanayin aiki na yau da kullun.Saboda an gudanar da wannan gwajin bisa ga ka'idojin ISO 13849-1 (amincin injina) kuma an rubuta sakamakon tare da cikakkun bayanan aunawa da za a iya bi, masu sake gina Turai za su iya amfani da waɗannan alkaluman inganci a cikin takaddun bin ƙa'idodin EU Ecodesign ba tare da buƙatar yin gwaji mai maimaitawa ba.
Ɗaya daga cikin fa'idodin da nake ji akai-akai daga masu sake ginawa na Turai waɗanda suka daidaita akan jerin M3B/M4C/M4D/M4E shine tsawon rayuwar ɗaukar nauyin motar.Saboda ƙirar motar vane tana amfani da daidaitaccen nauyin hydraulic akan shaft ɗin motar - tare da tashoshin matsin lamba da aka sanya don soke ƙarfin turawar radial - tsawon lokacin gajiya yana ƙaruwa sosai idan aka kwatanta da tsoffin ƙirar motar da ba su haɗa da wannan ƙa'idar daidaitawa ba.A wani takamaiman yanayi da zan iya rabawa, wani mai sake ginawa na Czech wanda ke gyara jerin injunan niƙa na Zimmermann CNC na ƙarshen shekarun 1990 ya ba da rahoton cewa injunan da aka gyara na asali suna lalacewa a tazara kusan awanni 8,000 saboda gajiyar ɗaukar nauyi. Bayan maye gurbinsu da injunan M4C, injunan iri ɗaya yanzu sun wuce sa'o'i 15,000 na aiki ba tare da gazawar da ta shafi ɗaukar nauyi ba.
Ga mai sake gina kayan aikin injin da ke ƙayyade abubuwan da za a yi amfani da su don sake gina tsarin gaba ɗaya - haɗa famfon ABT servo vane tare da injin M3B ko M4C vane - mahaɗin tanadin makamashi.Saboda famfon servo da injin canzawa suna ƙirƙirar da'irar hydraulic wanda ya dace daidai da isar da wutar lantarki zuwa ga buƙatun kaya na gaske a kowane lokaci a cikin zagayowar aiki na injin, jimlar amfani da makamashin tsarin a aikace-aikacen sake gina kayan aikin injin yawanci yana raguwa da kashi 25-38% idan aka kwatanta da tsarin ƙaura na asali.Wannan shine irin ci gaban da za a iya aunawa, wanda za a iya rubutawa wanda Dokar Inganta Makamashi ta EU ta tsara don ci gaba - kuma ana iya cimma shi a yau tare da samfuran Vicks Hydraulic na yau da kullun
Lokacin Saƙo: Yuni-16-2026
