• Huza pompe n'umuvuduko nyawo w'imikorere, ntabwo ari amanota y'ikirenga gusa.
• Emeza ko uburyo bwo guhinduranya ibintu bushobora gukoreshwa ukoresheje umugozi, flange, port, na rotation, ntabwo ari izina ry'icyitegererezo gusa.
• Ku ikoreshwa rya OEM, uburinganire, igihe cyo gutangira, n'inyandiko zo gupima akenshi bigira akamaro kurusha umubare umwe wa kataloge.
• Servo retrofits zishobora kugabanya ikoreshwa ry'ingufu iyo imashini ifite umutwaro uhindagurika n'igihe idakora.
• Guhuza naPompe za T6 na T7 zikoreshwa mu buryo butandukanye, Pompe z'uruhererekane rwa V, naPompe za PV2Rakenshi ni yo nzira yihuta cyane yo gusimbuza imishinga.

Ku bijyanye no guhitamo pompe ya hydraulic vane, ahantu heza ho gutangirira ni ibisabwa kuri sisitemu, ntabwo ari umutwe w'igitabo. ISO 1219-1 isobanura uburyo bw'ibimenyetso bya hydraulic, mu gihe ibyiciro bisanzwe by'umuvuduko w'inganda akenshi biba byubatswe hafi ya 210 bar, 250 bar, n'imiterere y'umuvuduko wo hejuru; imiryango imwe n'imwe ya pompo ya hydraulic ikoreshwa mu buryo busaba ingufu kugeza kuri 35 MPa, cyangwa 350 bar, mu buryo bwihariye bwo gushyiraho umuvuduko wo hejuru. Abaguzi bagereranya umuvuduko w'amazi gusa akenshi ntibaba bafite ibyago nyabyo: kudakomera kw'umuvuduko, kugenzura nabi viscosity, no kudahuza neza kw'imitako bishobora kugabanya igihe cyo gukora nubwo ibisobanuro byagenwe bisa neza. Ku bijyanye no gusimbuza, guhuza uruhererekane n'imiterere y'imitako ni ingenzi kimwe n'umuvuduko no kwimura.

Ubuyobozi bwo Kugura Pompe ya Hydraulic Vane ku Bakora Imashini n'Abaguzi ba OEM

Impamvu guhitamo pompe ya hydraulic vane bitangirira ku mashini, atari ku pompe

Pompe ya hydraulic vane ikwiye niyo ijyanye n'igihe cy'akazi, ntabwo ari iyo ifite inomero nini y'izina.

Mu gukora imashini, pompe igomba kuzuza ibisabwa bitatu icyarimwe: imikorere y’amazi, uko ishyirwamo rihagaze, n’igiciro cy’ubuzima. Igikoresho cy’imashini gishobora gukenera amazi make kandi gihoraho, imashini ikoresha inshinge ishobora gushyira imbere imbaraga zo kongeramo igitutu, kandi urubuga rw’ubuhinzi rushobora gukenera kwihanganira imihindagurikire y’ikirere. Iyo ibyo bintu byirengagijwe, ingaruka zikunze kuba ubushyuhe bwinshi, urusaku, kugenda nabi, cyangwa kwangirika vuba.

Ku baguzi ba OEM, icyemezo ni kinini kurushaho. Pompe si igice gusa; ni kimwe mu bigize ubushobozi bw'imashini bwo gutanga. Icyitegererezo cyoroshye kubona, cyoroshye gusimbuza, kandi cyoroshye kwemeza mu ikorwa akenshi kiba gifite agaciro kurusha icyuma gitangaje mu buryo bwa tekiniki kigora igiciro cy'ibikoresho. Niyo mpamvu amatsinda menshi yo gutanga amasoko agereranyasisitemu za servo hydraulic, imiryango y'amapompo akoreshwa mu gusimbuza, hamwe n'uburyo ibikoresho bisigaye biboneka mbere yo kugereranya kwimura gusa.

Iby'ibanze ku ipompo ya hydraulic vane: icy'ingenzi n'ikitagifite

Pompe za hydraulic vaned zihabwa agaciro kubera ko zigenda neza, zifite imiterere nto, kandi zifite urusaku ruto ugereranyije n'izindi pompe nyinshi za gear-pompe.

Ihame ry'imikorere ni ryoroshye: imashini zigenda zinyura muri rotor, ibyumba by'amazi bifungiranye bigakora hagati ya rotor na kamera, maze amazi akazamo agasohoka uko rotor izenguruka. Mu buryo bufatika, iyo mpinduka nziza mu byumba ni yo mpamvu imashini zikoresha imashini zikoresha imashini zikunze guhitamo ibikoresho aho kugenzura imivuduko ari ngombwa. Gutera imivuduko mike bishobora kunoza ubushobozi bw'imashini zikoresha imashini, kugabanya imivuduko y'umurongo, no koroshya uburyo bwo kuyitunganya.

Ariko gukora neza bifasha gusa iyo pompe ikora mu gipfunyika cyayo cyagenewe. Ubushyuhe bw'amazi, kuyungurura, imiterere y'ingufu, n'ubushyuhe bigira ingaruka zitaziguye ku mikorere myiza y'amazi n'ingufu zayo. Ku bijyanye na sisitemu z'amazi zikoreshwa mu nganda, ubushyuhe bw'amavuta y'ubutare bukunze kuvugwa burimo ISO VG 32, 46, na 68 munsi yabyo.ISO 3448Guhitamo ubushyuhe butari bwo bishobora kwangiza kimwe no guhitamo ubwoko bw'igitutu kidakwiye.

Uburyo bwo gusuzuma ibipimo bya pompe ya hydraulic vane ku baguzi ba OEM

Uburyo bwizewe bwo kugura ni uguhindura ibisabwa n'imashini mo ibisabwa na pompe umurongo ku wundi.

Tangira ukoresheje umuvuduko. Niba imashini isanzwe ikora kuri dogere 160 ariko rimwe na rimwe ikazamuka cyane, igipimo cy'umutwaro uhoraho ni ingenzi kuruta umubare muto w'umuvuduko. Hanyuma ubare igikenewe mu mazi uhereye ku gice cy'umuvuduko, umuvuduko wo gusimbuka, n'igihe cy'urugendo. Umuguzi uzi imiterere nyayo y'uruziga ashobora kwirinda gukabije, ibyo bikagabanya imyanda n'ubushyuhe. Pompe nini cyane akenshi zikora nabi ku mutwaro muto kandi zishobora kongera igikenewe mu gukonjesha ikigega.

Hanyuma, suzuma umuvuduko. Pompe nyinshi zo mu nganda zihuzwa na moteri z'amashanyarazi zigera kuri 1.500 rpm cyangwa 1.800 rpm bitewe n'akarere n'umubare w'inkingi za moteri. Pompe yatoranijwe igomba kuguma ihamye mu murongo w'imikorere witezwe. Ku bijyanye n'umuvuduko wo hejuru, imiterere y'aho amazi yinjira n'isuku y'amavuta biba ingenzi cyane kuko ibyago byo gucikamo umwuka byiyongera uko imipaka yo gukurura amazi igabanuka.

Hanyuma, emeza urusaku n'ibice by'ingufu. Gukoresha mu buryo butuje si ikintu cy'agaciro mu bikoresho by'imashini cyangwa imiyoboro yo mu nzu. Akenshi, umuvuduko woroshye wongera ihumure ry'umukoresha kandi bishobora kugabanya ubwitabire bushingiye ku gutigita. Niba imashini ari igice cy'ivugurura ryibanda ku ngufu, byaba byiza kugereranya uburyo busanzwe bwo kwimura ibintu mu buryo buhoraho n'uburyo bwo kwimura ibintu mu buryo busanzwe.Pompe ya ABT servo vaneinyubako aho umusaruro ushobora gukurikirana ibyifuzo bya hafi.

Guhuza gusimbuza: inzira yihuse cyane ku makipe ashinzwe kubungabunga

Guhinduranya ibintu akenshi ni cyo gipimo nyacyo cyo kugura imishinga yo gusimbuza imashini zikoresha hydraulic vane.

Amakipe ashinzwe kubungabunga ubusanzwe akenera pompe ijyamo idafite imashini nyinshi ihinduranya. Ibyo bivuze ibirenze guhuza izina ry'uruhererekane. Igenzura nyaryo ryo gusimbuza rigomba kuba rikubiyemo ishusho y'umugozi, plange yo gushyiramo, icyerekezo cy'aho ishyirwa, kwimura, kuzunguruka, n'ibahasha ifatika. Mu nganda nyinshi, ikiguzi cyihishe si igiciro cya pompe; ni igihe cyo kudakora giterwa n'igice gihuye ariko gisaba impinduka mu mikorere cyangwa mu miyoboro.

Aha niho igiciro cy'ibicuruzwa bishingiye ku ruhererekane. Abaguzi bagereranyaPompe za VQ series, Pompe za SQP, naPompe za V20 seriesbagomba gusaba ibishushanyo mbonera n'inyandiko zo gushyiraho mbere yo gutanga komande. Ku bikoresho bishaje cyangwa imashini zitumijwe mu mahanga, guhuza ibikoresho bishobora kugabanya cyane igihe cyo gutangira gukora.

Ku nganda, guhuza ibikoresho nabyo bishyigikira ingamba zo gukoresha ibice bisimbura ibindi. Gukomeza gukoresha ubwoko bumwe cyangwa bubiri bw’ibikoresho bikoreshwa mu kugabanya imiterere y’ibikoresho, bigabanya igihe cyo gutanga ibicuruzwa, kandi bigafasha amatsinda ashinzwe kubungabunga ibikoresho kwihuta mu gihe hahagaze ibintu bitateganijwe.

Iyo pompe ya hydraulic vane iruta pompe ya gear cyangwa pompe ya piston

Pompe ifite vane akenshi iba ari yo ihitamo ryiza iyo ubushyuhe, urusaku, no gufungana ari ngombwa kuruta igitutu gikomeye.

Ugereranyije n'imashini nyinshi zikoresha ibikoresho, imashini zikoresha ibikoresho bito akenshi zitanga uburyo bworoshye bwo gutembera no kugabanya umuvuduko. Ugereranyije n'imashini zikoresha ibikoresho bito, imashini zikoresha ibikoresho bito zishobora koroha kubungabunga mu buryo bumwe na bumwe buciriritse kandi zishobora koroha kuzishyira mu bikoresho bikoresha ibikoresho bihendutse. Ibyo bivuzwe, imashini zikoresha ibikoresho bito muri rusange ziguma ari nziza mu gukoresha ibikoresho bikoresha ingufu nyinshi cyangwa servo, mu gihe imashini zikoresha ibikoresho zishobora kuba nziza aho ibiciro n'imbaraga ari byo byiganje.

Itegeko rifatika ni iryoroshye. Niba imashini yawe ikeneye imikorere isubirwamo mu nganda hagati y’umuvuduko uri hagati y’umuvuduko uri hagati y’umuvuduko mwinshi, imyitwarire myiza y’ijwi, no gusimbuza ibintu mu buryo bwizewe, ipompo ya hydraulic vane akenshi ni yo ikoreshwa neza. Niba ikoreshwa risaba umuvuduko ukabije, guhindura ibintu mu buryo buboneye, cyangwa imiterere yihariye yo kugenzura, ubundi bwoko bwa pompe bushobora kuba bwiza kurushaho.

Uburyo sisitemu za pompe za servo vane zifasha mu kuvugurura ingufu mu kuzigama ingufu

Kugenzura serivisi bihindura uburyo bwo kugura ibintu kuva ku bicuruzwa bihoraho kugera ku bicuruzwa bishingiye ku busabe.

Mu mashini nyinshi zikoresha amazi, cyane cyane izikoresha amazi mu buryo butunguranye, sisitemu zikoresha amazi mu buryo buhamye zipfusha ubusa ingufu mu gihe cyo gukora akazi katoroshye cyangwa igihe cyo gukora akazi gato. Uburyo bwo gukoresha amazi mu buryo bukoresha amazi bushobora kugabanya iyo myanda binyuze mu gutuma amazi asohoka akurikira ibyifuzo by'imashini neza. Niyo mpamvu uburyo servo ikora bukunze gusuzumwa atari gusa ku mikorere ya hydraulic ahubwo no ku buryo bwo kwishyura.

Ku matsinda ashinzwe gutanga amasoko, ikibazo cy'ingenzi ni ukumenya niba imashini ifite ihindagurika ry'umutwaro rifatika. Iyo ipompo ikora hafi umunsi wose, inyungu yo kuyitunganya ishobora kuba nke. Iyo imashini imara igihe kirekire ihagaze, ikora igice cy'umutwaro, cyangwa ikora inshuro nyinshi, ubushobozi bwo kuzigama burarushaho kuba bwiza. Ingero zikomeye zo kuyitunganya zikunze kugaragara mu buryo bwo kuyitera, mu buryo bwo gukanda, no mu miyoboro y'umusaruro ifite ubwinshi bw'imikorere ihindagurika cyane.

Mu gihe uteganya kongera gukora, saba ibipimo by'ibanze: impuzandengo y'ingufu zikoreshwa, imiterere y'umuvuduko, igihe cyo gukora, n'uko ubushyuhe bwa peteroli buhagaze. Udafite ibanze, biragoye kwemeza ko wabikije nyuma yo gutangira gukoresha. Abaguzi basuzuma ikoreshwa ry'amashanyarazi.pompe ya servo valvebagomba kandi kubaza uburyo ibisabwa mu kugenzura no gukonjesha bihinduka nyuma yo guhindura.

Amakuru yizewe abaguzi bagomba gusaba mbere yo kugura

Ibyemezo byiza byo gutanga amasoko biterwa n'inyandiko, ntabwo bishingiye ku bitekerezo.

Mbere yo kwemeza itegeko rya hydraulic vane pompe, saba igishushanyo mbonera cy’ibipimo, umurongo w’imikorere, amakuru y’umugozi n’urukiramende, icyerekezo cyo kuzenguruka, ibikoresho byo gufunga, ubwoko bw’amazi busabwa, na raporo y’ikizamini. Niba pompe irimo gukoreshwa mu mashini ikeneye kubahiriza ibipimo ngenderwaho, saba kandi uburyo bwo kugenzura imbere.

Kugira ngo harebwe imikorere y'inganda, inganda nyinshi zihuza ishyirwaho rya pompe n'isuku y'inganda muriISO 4406Uburyo bwo gupima isuku n'uburyo bwo kuyipima. Isuku si ikintu gito; kwandura kw'uduce duto bihutisha kwangirika, bigira ingaruka ku buryo valve ikora, kandi bishobora kugabanya igihe cyo kuyikoresha vuba cyane kuruta uko bisanzwe. Mu by'ukuri, ingamba zo kuyungurura n'uburyo bwo kuyibungabunga akenshi ni byo bigena niba ipompo igera ku gihe cyayo cy'ubuzima giteganijwe.

Iyo imashini ikora ahantu hasaba imbaraga nyinshi, abaguzi bashobora no kubaza niba umuryango wa pompe wemewe kugira ngo ukoreshwe mu muvuduko mwinshi. Urugero, imiterere yihariye yavuzwe ku bushobozi bwa 35 MPa ishobora kuba ingenzi muri sisitemu nto zikenera umuvuduko ukomeye, ariko gusa iyo igice gisigaye cy’uruziga gifite amanota angana.

Imbonerahamwe yo kugereranya: icyo abaguzi ba OEM bakunze kugereranya mbere na mbere

Pompe nziza ni iyo kuringaniza imikorere, imikoranire, no gukomeza gutanga.

Amakosa asanzwe yo kugura n'uburyo bwo kuyarinda

Ikosa rihenze cyane rya pompe ya hydraulic ubusanzwe ni ihame ryo kuyishyiraho.

• Kugura ukoresheje inomero y'icyitegererezo gusa kandi ukirengagiza itandukaniro rya flange cyangwa shaft.
• Guhitamo kwimuka nta kugenzura icyifuzo nyacyo cy'uruziga.
• Gukoresha ubushyuhe butari bwo bw'amavuta ku bushyuhe bw'imikorere.
• Gusimbuka umurongo wo gukurura no gusuzuma imiterere y'aho amazi yinjira.
• Gufata amanota y’umuvuduko mwinshi bivuze ko buri gihe bikora neza kurushaho.
• Kwirengagiza ko ibikoresho bimara igihe kirekire bihari kugira ngo bikoreshwe mu buryo bw'ibisimburana.

Ayo makosa akunze kugaragara kuko abaguzi bakunze kugorwa n’ikibazo cyo kubungabunga, atari umushinga w’ubuhanga utunganye. Uburyo bwiza bwo gukora ni ugukusanya amakuru ashaje ya pompe, kugenzura ibahasha y’imashini, no kuyagereranya n’inyandiko zigezweho mbere yo gutumiza. Iyo hari ibikoresho bishaje bitumizwa mu mahanga, gusimbuza bishobora kuzigama amafaranga menshi kuruta guhindura imiterere y’amazi.

Uburyo bwo gukoresha ibintu bugira ingaruka ku guhitamo ipompo ya hydraulic vane

Inganda zitandukanye zishyira imbere impinduka zitandukanye mu mikorere.

Mu bikoresho by'imashini, kugenda neza no kutagira urusaku rwinshi akenshi ni ingenzi kuruta umuvuduko mwinshi. Mu gucura inshinge, gufunga bishobora gusubiramo no kwitwara mu gutera inshinge ni ingenzi kuruta urujya n'uruza rw'ibikoresho bidahinduka. Mu bwubatsi cyangwa imashini z'ubuhinzi, kuramba no kwihanganira impinduka mu mikorere biba ingenzi cyane. Mu gisirikare no mu nganda zihariye, inyandiko, guhuza, n'ibicuruzwa byizewe bishobora kuruta ikiguzi cyuzuye.

Niyo mpamvu ubuyobozi bw'ingirakamaro mu kugura bugomba kuvuga ururimi rw'imashini ya nyuma. Pompe yatoranijwe ku murongo w'umusaruro ishobora kwangirika mu muyoboro ugendanwa niba imiterere y'ingufu za hydraulic idahamye. Pompe ikora neza mu cyuma gitanga ingufu za hydraulic ishobora kuba isaku cyane ku buryo idashobora gukoreshwa neza. Igisubizo gikwiye gihora gishingiye ku mikoreshereze yacyo.

Ku bigo bikora ibikoresho ku isi, ubushobozi bwo gushyigikira moderi za kera na gahunda zo gusimbuza ni ingenzi cyane. Umutanga serivisi atanga uruhererekane rwinshi, ibice bisimbura, no guhuza tekiniki mu bisekuru bitandukanye by'imashini bigabanya ibyago ku makipe y'abakozi n'ay'abashinzwe serivisi.

Icyo ugomba kubaza mbere yo gutumiza

Ibi bibazo bifasha abaguzi kugabanya ibyago mbere yo kugura ipompo ya hydraulic vane.

1. Igitutu cy'akazi gahoraho ni iki kandi igitutu cy'umuvuduko wo hejuru ni iki?
2. Ese ishyirwaho rihuye n'imiterere y'umugozi, flange, n'aho umugozi uherereye?
3. Ni ubuhe buryo bworoshye bwo gupima amazi n'ubushyuhe busabwa?
4. Ese pompe ikwiriye gusimburwa, guhindurwa, cyangwa gushushanywa n'imashini nshya?
5. Ese umutanga serivisi ashobora gutanga ibishushanyo, amakuru y'igerageza, n'inkunga y'ibikoresho bisimbura ibindi?
6. Ku bijyanye n'ikoreshwa rya servo, ni izihe nyungu z'ingufu n'ubuyobozi byitezwe?

Ku makipe ya OEM, ibi bibazo bigomba kuba bimwe mu bigize icyitegererezo cya RFQ. Ku makipe ashinzwe kubungabunga, bigomba kuba bimwe mu rutonde rw'ibibazo. Ku bakwirakwiza ibicuruzwa, ni byo shingiro ryo kugabanya inyungu no kunoza imiterere y'ibikoresho ku nshuro ya mbere.

Itegeko rya nyuma ryo kugura ku bakora imashini n'abaguzi ba OEM

Pompe ifite vane ya hydraulic ikwiye niyo ijyanye n'imashini, ingamba zo kuyibungabunga, na gahunda yo kuyitanga.

Niba porogaramu yawe ikeneye urusaku ruto, umuvuduko uhoraho, no gusimbuza ibikoresho bifatika, pompe za vane ziracyari amahitamo akomeye mu nganda. Niba urimo gusimbuza ibikoresho bishaje byatumijwe mu mahanga, banza wibande ku miterere, kuzunguruka, no kungana kw'ibice. Niba imashini yawe ifite umutwaro uhindagurika, suzuma uburyo bwo kugenzura servo hanyuma upime amafaranga wishyura ukurikije amasaha nyayo yo gukora. Kandi niba imikorere yawe iterwa n'igihe cyo gukora, shyira ibice bya serivisi n'inyandiko mu byiciro by'ibisabwa mu kugura kuva mu ntangiriro.

Ku baguzi bagereranya imiryango nkaPompe za T7 z'uruhererekane, Pompe za V10 z'uruhererekane, nauruhererekane rwa moteri z'amazi, icyemezo cy'ubwenge kurusha ibindi akenshi ni icyo kugabanya ibyago byose ku buzima bw'umuntu, atari igiciro cy'imigabane gusa.

Ibibazo Bikunze Kubazwa

Ni ikihe kintu cy'ingenzi ugomba gukora mu gihe ugura pompe ya hydraulic vane?

Ikintu cy'ingenzi cyane ni uburyo sisitemu ihura nabwo, cyane cyane umuvuduko, amazi anyuramo, umugozi, flange, porting, na circonstance. Pompe ihuye n'imashini mu buryo bufatika no mu buryo bw'amazi akenshi irusha ubwiza bw'imashini ifite urwego rwo hejuru rusaba impinduka.

Namenya nte ko pompe ya hydraulic vane ishobora gusimbura pompe yanjye ishaje?

Gereranya igishushanyo cy’ingano, isura yo gushyiraho, impera y’umugozi, icyerekezo cyo kuzenguruka, aho umuyoboro uherereye, n’aho wimurirwa. Niba ibyo bidahuye, pompe ishobora kuba idasimbura ubwinshi nubwo umuryango w’icyitegererezo waba usa.

Ese pompe zifite umuvuduko mwinshi zikwiriye gukoreshwa mu gukoresha umuvuduko mwinshi?

Yego, mu gishushanyo mbonera cy’uruhererekane runaka. Pompe nyinshi zo mu nganda zikoreshwa mu buryo bw’umuvuduko uringaniye kugeza ku bwinshi, kandi hari igishushanyo cyihariye cyubatswe gishobora kugeza kuri 35 MPa, ariko uruziga rwose rugomba gupimwa hakurikijwe ibipimo.

Ni ryari ikigo gishinzwe ibikoresho by'ikoranabuhanga kigomba guhitamo sisitemu yo gupakira imashini ya servo vane?

Ikigo gishinzwe amashanyarazi kigomba gutekereza kuri sisitemu yo gupakira imashini ya servo vane iyo mashini ifite umutwaro uhindagurika, igihe kinini idakora, cyangwa ikeneye kugabanya imyanda y'ingufu mu gihe inoza uburyo bwo kuyigenzura.

Ni ubuhe bwoko bw'amavuta bukoreshwa cyane muri sisitemu za hydraulic?

Ingano zisanzwe z’inganda zirimo ISO VG 32, 46, na 68 hakurikijwe ISO 3448. Ingano ikwiye iterwa n’ubushyuhe bw’imikorere, umuvuduko wa pompe, n’imiterere y’aho sisitemu yinjira.

Kuki urusaku rw'ipompo rugira akamaro mu bikoresho by'inganda?

Urusaku rukunze kujyana no guterana kw'umwuka, guhumeka neza kw'umwuka, gushyuha kw'amaraso, cyangwa gushyuha k'umuvuduko w'amashanyarazi. Urusaku ruto rushobora kongera uburyo umukoresha amererwa neza kandi rushobora kugaragaza ko uruziga rw'amazi rufite ubuzima bwiza.

Ni izihe nyandiko ngomba gusaba umucuruzi mbere yo kugura?

Saba igishushanyo mbonera cy'ingano, umurongo w'imikorere, amabwiriza yo gushyiraho, amakuru y'ibizamini, ibisobanuro by'amazi byatanzwe, n'amakuru ajyanye n'ibice by'ibikoresho. Ku ikoreshwa rya OEM, iyi nyandiko ifasha mu kugabanya kwemeza no gukoresha.

Ingero zo hanze

Ku bijyanye n'ibisanzwe n'imiterere ya tekiniki, rebaIshyirwa mu byiciro rya ISO 3448 ry'uburemere, Kode y'isuku ya ISO 4406, Ibimenyetso bya ISO 1219-1 by'amazi, Igitutu cya NIST n'ibipimo by'ubusa, naIkoranabuhanga mu nganda rya Minisiteri y'Ingufu muri Amerika.