Buku lotsogolera mainjiniya okonza zinthu pa code ya zilembo 11, tebulo lofotokozera T6C / T6D / T6E, ndi njira yokhazikitsira makina + hydraulic yomwe imaletsa kulephera kwa zinthu zinayi zomwe zimachitika nthawi isanakwane.

Cholakwika chokwera mtengo kwambiri pakusintha kwa pampu ya Denison T6 vane ndikugula pampu yomwe imawoneka bwino kunja koma ili ndi malo olakwika osunthika, shaft yolakwika, kapena kuzungulira kolakwika. Pampuyo imafika, gulu lokonza limayiyika, ndipo mkati mwa maola 100 ogwira ntchito, ma vane amakhala atapita. Timawona njira yolephera iyi kangapo kotala lililonse.

Ndizotheka kupewa izi, chifukwa khodi ya mtundu wa Denison T6 ndi chingwe chokhala ndi zilembo 11 chomwe chimatanthauzira gawo lililonse lofunikira. Mukatha kuwerenga khodi, mutha kutsimikizira cholowa m'malo mwake mumasekondi 30 ndipo mutha kukambirana bwino ndi wogulitsa ma cross-reference. Kusiyana pakati pa moyo wautumiki wa zaka 5 ndi moyo wautumiki wa miyezi itatu nthawi zambiri kumakhala kusagwirizana kwa khodi ya mtundu, njira yolakwika yolowera, kapena makina oipitsidwa poyambira.

Bukuli likufotokoza njira yonse yosinthira: momwe mungawerengere dzina la galimoto, tebulo lofotokozera mafelemu a T6C / T6D / T6E, zomwe muyenera kutsimikizira musanayitanitse, njira zoyikira makina ndi ma hydraulic, komanso nthawi yopuma kwa maola 40 yomwe imateteza ndalama zanu.

N’chifukwa Chiyani Muyenera Kusintha Denison T6 M’malo Moikonza?

Chisankho chosintha m'malo mokonza chimadalira njira zitatu zolephera, ndipo iliyonse ili ndi mbiri yosiyana ya mtengo ndi phindu.

Kutaya mphamvu ya volumetric. Pampu imayenda koma kuthamanga kwa makina kumatsika pamene katunduyo wayamba, kapena nthawi yozungulira yachepa. Izi nthawi zambiri zimakhala kuwonongeka kwa vane kapena cam ring mkati mwa cartridge kit. Ngati shaft, ma bearing, ndi housing zili bwino, cartridge kit yosinthira imabwezeretsa pampuyo kukhala yatsopano pa 30 mpaka 40 peresenti ya mtengo wa pampu yonse.

Kutuluka kwa chisindikizo cha shaft. Mafuta amawonekera pa chisindikizo cha shaft, kapena kutuluka kwa madzi otuluka m'chitsime kwakwera kuposa 1 L/mphindi kutentha kwa ntchito. Kulephera kwa chisindikizo cha shaft nthawi zambiri kumasonyeza kuwonongeka kwa chisindikizo (chosinthika) kapena kuwonongeka kwa shaft pa jenereta ya chisindikizo (kumafuna kusinthidwa kwathunthu kwa pampu chifukwa shaft nthawi zambiri siiperekedwa ngati gawo la ntchito pa mitundu yakale ya T6).

Kulephera kwa maberiya. Pampu imakhala ndi phokoso, shaft imakhala ndi mawonekedwe ofanana ndi axial kapena radial, kapena nyumbayo ikuwonetsa zizindikiro za kusintha kwa mtundu kwambiri. Kulephera kwa maberiya nthawi zambiri kumaipitsa pampu yonse ndi zinyalala zachitsulo. Pakadali pano kusintha kwathunthu pampu ndiyo njira yokhayo yotetezeka, ndipo makinawo ayenera kutsukidwa asanayikidwe pampu yatsopano.

Musanasankhe, chotsani pampu ndikuyang'ana shaft, chibowo chosungira, ndi kayendedwe ka madzi otuluka m'chikwama. Kuyang'ana mwachangu kumatenga mphindi 15 ndipo kukuuzani ngati mukufuna katiriji, pampu yonse, kapena pampu yokhala ndi makina ochapira.

Kuwerenga Nameplate ya T6: Kufotokozedwa kwa Khodi ya Makhalidwe 11

Dzina la Denison T6 limayika chizindikiro chilichonse chomwe chimatsimikiza kuyenerera, ntchito, ndi moyo wa ntchito mu chingwe cha zilembo 11. Mukamvetsetsa kapangidwe kake, mutha kuzindikira pompo iliyonse ya T6 m'munda, kuphatikiza mapampu omwe apakidwanso utoto kapena omwe dzina lake labisika pang'ono.

Kapangidwe ka code ndi: T6X-DDD-S-RR-PP-N pomwe malo aliwonse ali ndi tanthauzo lodziwika.

Malo 1-2: T6 — banja la mndandanda (pampu ya vane ya dowel-pin-pressure).

Malo 3: Chimango — C cha chimango chaching'ono (10-28 cc/rev), D cha chimango chapakati (36-61 cc/rev), E cha chimango chachikulu (66-86 cc/rev). Chimangocho chimatsimikiza kukula kwa bearing, diameter ya shaft, ndi kukula kwa ulusi wa port, kotero chimango cholakwika sichidzayikidwa pa bracket yomweyo.

Malo 4: Kapangidwe — N yomangira mafakitale, M yomangira galimoto (yoyenda), P ya galimoto yokhala ndi zida ziwiri zomangira. Mitundu yoyenda ili ndi zomangira zina zomangira malo ovuta.

Malo 5-7: Khodi yosinthira — manambala atatu oyimira kusamuka mu cc/rev ogawika ndi 1. Mwachitsanzo, khodi yosinthira 014 imatanthauza 14 cc/rev, ndipo khodi yosinthira 061 imatanthauza 61 cc/rev. Khodi yosinthira imatsimikiza kutuluka kwa madzi pa liwiro la shaft yoperekedwa.

Malo 8: Mtundu wa shaft — yokhala ndi makiyi, splined, kapena tapered. Mtundu wa shaft uyenera kufanana ndi cholumikizira kapena choyendetsera chomwe chilipo. Splined shafts ndi yofala kwambiri mu mapulogalamu apafoni; makiyi a makiyi ndi ofala kwambiri mu ntchito zamafakitale.

Malo 9-10: Kuzungulira — R kwa dzanja lamanja (kumayang'ana mozungulira kuchokera kumapeto kwa shaft), L kwa dzanja lamanzere (motsutsana ndi wotchi). Kuzungulirako n'kofunika kwambiri chifukwa logic ya port imasinthasintha pakati pa mitundu ya R ndi L. Pampu yomwe ikuyenda molakwika idzagwa mkati mwa mphindi zochepa.

Malo 11: Malo a doko — 00 (motsutsana ndi malo olowera), 01 (olumikizana ndi malo olowera), 02 (90° CCW kuchokera ku malo olowera), 03 (90° CW kuchokera ku malo olowera). Malo a doko ayenera kufanana ndi kapangidwe ka mapaipi omwe alipo; kukonzanso malo a doko kumafuna kusuntha mapayipi kapena mapaipi, zomwe zimawonjezera mtengo ndi chiopsezo.

Malo 12: Nambala ya kapangidwe — Vicks amagwiritsa ntchito A1 ngati kapangidwe kamene kalipo; mapangidwe akale ndi A0 ndi A99. Pazifukwa zina nambala ya kapangidwe siili yofunika, koma pazigawo zogwirira ntchito nambala ya kapangidwe kake imatsimikizira kuti katiriji yoyenera yayitanidwa.

Malo 13: Mulingo wotseka — 1 ya rabara ya nitrile ya S1 (mafuta wamba amchere), 5 ya S5 fluorocarbon (madzi otentha kwambiri kapena phosphate ester). Mulingo wotseka uyenera kufanana ndi kapangidwe ka madzi; zisindikizo za nitrile mumadzimadzi a phosphate ester zidzalephera mkati mwa maola angapo.

Chitsanzo chathunthu: T6C-014-1R00-A101 imawerengedwa ngati mndandanda wa T6, chimango cha C, kuyika kwa mafakitale, kusuntha kwa 14 cc/rev, shaft yolumikizidwa, kuzungulira kwa dzanja lamanja, malo olowera 00, kapangidwe ka A1, zisindikizo za nitrile za S1. Chingwe chimodzicho chimakuuzani magawo onse omwe muyenera kuyitanitsa kuti muyike cholowacho cholondola.

Tebulo Lofotokozera Zinthu: Denison T6 kupita ku Vicks/Veljan T6C T6D T6E

Mndandanda wa Veljan T6C, T6D, ndi T6E umasinthasintha mosiyanasiyana komanso mosiyanasiyana ndi mndandanda woyambirira wa Denison T6. Veljan T6C-014-1R00-A101 ndi njira yolowera m'malo mwa Denison T6C-014-1R00-A101, yokhala ndi malo ofanana oikira, malo omwewo a doko, mawonekedwe ofanana a shaft, ndi envelopu yofanana yogwirira ntchito.

Cholozera cha cross-reference chimakhala cha munthu mmodzi pamlingo wa model code. Mukatumiza Vicks model code yosindikizidwa pa nameplate ya pampu yanu yakale, timapereka cholozera chomwe chimayikidwa pa bracket yomweyo, chimalowa m'madoko omwewo, ndikuyenda pa envelopu yofanana ya magwiridwe antchito. Cholozera cha cross-reference si choyerekeza; ndi cholozera chachindunji.

Zomwe Muyenera Kutsimikizira Musanayitanitse Chosintha

Kufufuza katatu kumachotsa 90 peresenti ya zochitika zolakwika zotumizidwa ndi pompu.

Chongani 1: Tsimikizani khodi yonse ya chitsanzo pa nameplate. Musadalire nambala ya gawo kuchokera ku oda yogulira yapitayi kapena kufotokozera kwa pakamwa kuchokera ku gulu lokonza. Werengani khodi ya zilembo 11 mwachindunji kuchokera ku nameplate, kuphatikiza kuzungulira (R kapena L), malo olowera (00, 01, 02, kapena 03), ndi mulingo wotsekera (1 kapena 5). Ngati nameplate singathe kuwerengedwa, tsegulani pampu ndikuyezera khodi yosunthira yosindikizidwa pa katiriji.

Chongani 2: Tsimikizani kuzungulira kwa shaft pozungulira shaft. Pampu ikachotsedwa mu dongosolo, zungulirani shaft ndi dzanja ndikuyang'ana komwe ikupita. Kuzungulira kwa dzanja lamanja (R) kumatanthauza kuti shaft imazungulira mozungulira wotchi ikayang'aniridwa kuchokera kumapeto kwa shaft. Ngati simungathe kuzungulira shaft mosavuta (chifukwa cha kuwonongeka kwamkati), pompo yakale ili ndi mavuto amkati omwe mwina ndi omwe adayambitsa kulephera. Sinthani katiriji kapena pompo yonse musanawononge njira yomweyo yolephera.

Chongani 3: Yang'anani cholumikizira ndi cholumikizira chomwe chilipo. Pampu yatsopano iyenera kugwirizana bwino ndi drive yomwe ilipo. Tsimikizani mtundu wa shaft (yolumikizidwa, yolumikizidwa, kapena yochepetsedwa) ndi kukula kwa shaft. Tsimikizani kuti pattern ya bolt yolumikizira ya SAE ikugwirizana. Ngati bracket yasinthidwa kapena cholumikizira chavalidwa, sinthani zigawozo nthawi yomweyo ndi pampu.

Mukatsimikizira zonse zitatu, tumizani khodi ya chitsanzo kwa wogulitsa wanu wosintha limodzi ndi chithunzi cha dzina la galimotoyo. Wogulitsayo ayenera kutsimikizira chosinthacho polemba musanayike oda.

Kukhazikitsa kwa Makina: Kulinganiza Shaft, Kulumikiza, ndi Kuyika

Kukhazikitsa makina ndi komwe kumayambira kulephera kwachangu. Shaft yolakwika, bulaketi yofewa, kapena malo olumikizirana oipitsidwa amawononga pampu yatsopano mwachangu kuposa momwe zimakhalira ndi vuto lililonse.

Kulinganiza shaft ndiye gawo lofunika kwambiri. Gwiritsani ntchito chida choyezera dial kapena chida choyezera laser kuti mutsimikizire kuti total indicated reading (TIR) ​​pa coupling ndi yochepera 0.05 mm. Kusalinganiza bwino kwa 0.15 mm kapena kuposerapo kumapangitsa kuti bearing ilephere kugwira ntchito mu maola 3,000; kusalinganiza bwino kwa 0.30 mm kapena kuposerapo kungalepheretse bearing mu maola osakwana 1,000. Straightedge si chida choyezera - gwiritsani ntchito chida choyezera dial kapena laser system.

Tsimikizirani kulumikizana kwa ngodya ndi kofanana. Kusagwirizana kwa ngodya (ma shaft awiri pa ngodya) ndi kusagwirizana kwa ngodya kofanana (ma shaft awiriwo ali mbali imodzi) ndi njira zodziyimira pawokha zolephera ndipo zonse ziyenera kukhala zololerana.

Kusalala kwa malo okwerera ndikofunika. Flange yokwezera ya SAE iyenera kukhala yolunjika motsutsana ndi bulaketi. Gwiritsani ntchito chowongolera cholunjika ndi choyezera kuti muwone pamwamba pa flange; ngati mpata ukupitirira 0.05 mm kudutsa m'mimba mwake wokwezera, bulaketi iyenera kukonzedwa bwino kapena kusinthidwa. Kuyika pamalo osafanana kumasokoneza nyumba ya pampu ndikupanga kulumikizana pakati pa rotor ndi cam ring.

Gwiritsani ntchito mtundu woyenera wa bolt (nthawi zambiri chitsulo cha 8.8 kapena 10.9) ndi torque mogwirizana ndi zomwe wopanga akufuna. Kupotoza kwambiri kumasokoneza nyumbayo; kupotoza kwambiri kumalola pompo kuyenda pansi pa katundu, zomwe zimapangitsa kuti iwonongeke kwambiri.TS ISO 4391: 2022 - Mphamvu yamadzimadzi a hydraulic - mapampu, ma mota ndi ma transmissions ofunikira - magwiridwe antchito ndi njira zoyeseraimatanthauzira njira zokhazikika zolumikizirana ndi kukhazikitsa zomwe OEM ndi wogulitsa m'malo mwake ayenera kutsatira.

Kukhazikitsa kwa Hydraulic: Kusamba, Kusefa, ndi Kukonzekera kwa Madzi

Pampu yatsopano imayamba mu dongosolo lomwelo lomwe linawononga yakale. Ngati njira yolephera inali yamadzimadzi oipitsidwa, kutsuka kwathunthu kwa dongosolo sikungatheke kukambirana musanalumikize pampu yatsopano.

Tsukani makina musanalumikize pampu yatsopano. Tulutsani njira yolowera ndi yotulutsira ya pampu yatsopano ndikulumikiza chogwirira chotsukira kapena kudutsa pampu yatsopano ndi lupu yotsukira. Yendetsani madzi osefedwa kudzera mu makinawo kwa mphindi zosachepera 30 malinga ndi kuchuluka kwa madzi komwe kwafotokozedwa ndi wopanga makinawo. Yesetsani kuyeretsa kwa NAS 1638 Class 8 kapenaISO 4406 19/17/14 kapena kupitirira apokumapeto kwa flush. Kudumpha flush ndi chifukwa chachiwiri chofala kwambiri chomwe chimayambitsa kulephera msanga pambuyo pa mipata yolakwika.

Sinthani chotsukira cholowera ndi fyuluta yobwezera. Ngati makinawo akugwiritsa ntchito chotsukira cholowera cha ma micron 100, chisintheni. Ngati makinawo akugwiritsa ntchito fyuluta yobwezera ya ma micron 10 kapena 25, ikani chinthu chatsopano. Mtengo wa chinthu chosefera ndi wochepa poyerekeza ndi mtengo wowononga pampu yatsopano m'maola 100 oyamba.

Dzazani chikwama cha pampu ndi madzi oyera musanayambe kugwiritsa ntchito. Chikwama cha pampu ya vane chiyenera kudzazidwa kale ndi madzi oyera musanayambe kugwiritsa ntchito koyamba. Kulephera kudzaza chikwamacho kumayambitsa kuyanika kwakanthawi komwe kumamatira nsonga za vane motsutsana ndi mphete ya kamera yopanda mafuta. Kuwonongekako sikuoneka koma kumachepetsa moyo wa ntchito ya pampu ndi 50 peresenti kapena kuposerapo.

Kuti mudzaze pasadakhale, dulani chingwe cha chubu chotulutsira madzi ndikutsanulira madzi oyera osefedwa mu chubucho kudzera mu chotsegulira chubucho mpaka madzi atawonekera pamalo olowera. Lumikizaninso chingwe cha chubu chotulutsira madzi ndikutsimikizira kuti kulumikizana kuli kolimba musanayambe koyamba.

Kuyamba ndi Kulowa: Njira Yogwirira Ntchito Maola 40 Oyendetsa Magalimoto Ambiri Amalakwitsa

Kulowa kwa maola 40 ndi gawo lachitatu lomwe silinatchulidwe kwambiri pakusintha kwa T6, ndipo zotsatira zake zimakhala zosadziwika koma zoopsa. Vane imagwera pa cam ring mkati mwa maola 40 oyamba ogwirira ntchito. Ngati pampu ikuyenda ndi mphamvu yayikulu panthawi yolowera, ma vane tips amayikidwa pa cam ring yopanda mpando ndipo amawonongeka msanga. Pampu imawoneka kuti ikugwira ntchito bwino kwa maola 1,000 oyamba, ndiye kuti mphamvu ya volumetric imachepa chifukwa ma vane tips amawonongeka ndipo sangathenso kutseka pamwamba pa cam ring.

Gawo 1: Choyamba, yambitsani, osayika katundu. Yambani choyendetsa chachikulu ndikuyendetsa pampu pa 800-1000 rpm popanda katundu komanso popanda kupanikizika kwa dongosolo. Lolani pampu izungulire madzi kwa mphindi 5. Mvetserani ngati pali phokoso lachilendo, yang'anani momwe madzi akutuluka (ayenera kukhala ochepera 1 L/min kutentha kotentha), ndikutsimikizira kuti cholowera chili ndi kupanikizika kwabwino (palibe vacuum).

Gawo 2: Kupanikizika kovomerezeka kwa 30-50 peresenti, maola 40 oyamba. Bweretsani makinawo kufika pa 30-50 peresenti ya kuthamanga kovomerezeka kwa pampu ndipo mugwiritse ntchito kwa maola 40 oyamba ogwirira ntchito. Iyi ndi nthawi yopuma. Musapitirire 50 peresenti ya kuthamanga panthawi yopuma, ngakhale makinawo atafuna zambiri kuti agwire ntchito bwino. Konzani nthawi yanu yoyambira kuti nthawi yopuma ifike panthawi yomwe anthu sakufuna zambiri.

Gawo 3: Kupanikizika kwathunthu patatha maola 40. Pambuyo pa maola 40 ogwirira ntchito, nsonga za vane zimakhala moyandikana ndi mphete ya kamera. Bweretsani makinawo kufika pa kuthamanga kwathunthu kogwirira ntchito ndikutsimikizira kuti magwiridwe antchito akugwirizana ndi zomwe zidafotokozedwa poyamba. Yang'anirani kayendedwe ka madzi otuluka m'chikwama ndi kutentha kwa ntchito kwa maola 8 oyamba pa kuthamanga kwathunthu.

Kutsegula kwa maola 40 kuli m'buku lokhazikitsa pampu iliyonse ya T6 yomwe timatumiza. Ndi sitepe yomwe nthawi zambiri imanyalanyazidwa chifukwa makinawo ayenera kugwira ntchito ndipo gulu lokonza lili ndi zinthu zina zofunika kuziganizira. Mtengo wodumpha kutseka ndi pampu yomwe imafunika kusinthidwa mkati mwa maola 3,000-5,000 m'malo mwa maola 15,000-20,000. Mtengo wotsegula ndi maola 40 a mphamvu yochepa ya makinawo.

Zolephera Zofala Zosintha ndi Momwe Mungapewere

Mu mazanamazana a ma T6 omwe tatumiza m'zaka khumi zapitazi, njira zinayi zolephera zimayimira zoposa 80 peresenti ya kubweza msanga.

Kulephera 1: Nsonga ya vane imawonongeka mkati mwa maola 100. Chifukwa: kuyamba kouma kuchokera pachikwama chosadzazidwa, madzi oipitsidwa kuchokera ku flush yomwe yasowa, kapena kuthamanga mwamphamvu panthawi yolowa. Pewani kudzaza chikwamacho pasadakhale, kutsuka makinawo, ndikutsatira njira yolowamo kwa maola 40.

Kulephera 2: Kutseka kwa shaft kumatuluka mkati mwa maola 1,000. Chifukwa: kusakhazikika bwino kwa shaft, kuthamanga kwa shaft kuchokera ku cholumikizira chosweka, kapena kugwira ntchito molakwika panthawi yoyika. Pewani kugwiritsa ntchito chizindikiro choyimbira kuti muyike bwino, kusintha cholumikiziracho ngati chasweka, ndikupewa katundu wozungulira pa shaft panthawi yoyika.

Kulephera 3: Kulephera kwa bere mkati mwa maola 3,000. Chifukwa: kusokonekera kwakukulu, kuipitsidwa ndi makina, kapena vuto lopanga pampu yosinthira. Pewani kugwiritsa ntchito chida chowongolera laser poyika pomwe bulaketi imadziwika kuti si yofanana, komanso pogula chosinthiracho kuchokera kwa wopanga yemwe ali ndi mbiri yoyang'anira khalidwe.

Kulephera 4: Kutsegula mkati mwa maola 100. Chifukwa: kuletsa kulowa (chotsekereza chotsekedwa, chitoliro cholowera chochepa), kuzungulira kolakwika, kapena madzi omwe ndi okhuthala kwambiri kutentha komwe kumagwiritsidwa ntchito. Pewani potsimikizira kuti kuthamanga kwa kulowa kuli bwino pa doko lolowera pampu, kutsimikizira kuti kuzungulirako kukugwirizana ndi code ya chitsanzo, komanso kugwiritsa ntchito mtundu wa kukhuthala kwa madzi womwe waperekedwa ndi wopanga makina.

Njira zonse zinayi zolephera zitha kupewedwa. Mtengo wozipewa ndi mphindi 30-60 zokhazikitsa mosamala komanso maola 40 ogwirira ntchito. Mtengo wozipewa ndi mpope wosintha komanso ntchito yosinthira, mobwerezabwereza nthawi yochepa.

Titumizireni Chitsanzo Chanu Chakale cha Pampu Kuti Tipeze Ma Cross-Reference Aulere

Ngati muli ndi pampu ya Denison T6 yomwe ikufunika kusinthidwa ndipo simukutsimikiza 100 peresenti mu code ya chitsanzo yomwe ili pa nameplate, titumizireni codeyo pamodzi ndi chithunzi cha nameplateyo. Gulu lathu la mainjiniya lidzabwereza khodiyo ku gawo la Veljan T6C, T6D, kapena T6E lomwe lilipo ndikutsimikizira kuti yasinthidwa polemba musanayike oda. Cross-reference ndi yaulere ndipo nthawi zambiri imatenga tsiku limodzi lantchito.

Kuti musinthe mwachangu, phatikizani kusuntha (mu cc/rev), mtundu wa shaft, kuzungulira, ndi mtundu wamadzimadzi ndi funso lanu. Ndi mfundo zinayi izi, titha kuzindikira mpope wolowa m'malo woyenera ngakhale pamene dzina la plate silingathe kuwerengedwa.

Mafunso Ofunsidwa Kawirikawiri