Nakoranye na Vickers vane pump na Denison T6 series installations kuva natangira Vicks Hydraulic mu 2014, kandi ikibazo cya cartridge kivuka muri buri suzuma nkora n'umukiriya. Hari amakipe asimbuza ku ngengabihe idahinduka y'amasaha 10.000 uko ikibazo cyaba kiri kose. Andi akora kugeza igihe ikintu kinaniranye. Nta na kimwe muri byo kigenda neza, kandi amakuru yo mu nyandiko zacu agaragaza impamvu.

Iyi nkuru iragaragaza ibyo amasaha 15.000 y'uburambe mu kazi yigishije itsinda ryacu ry'abahanga ku bijyanye n'icyemezo cyo gusimbuza karitoli. Amasomo arareba niba urimo gukoresha karitoli.Pompe imwe ya T6ku mashini zikora inshinge, pompe ebyiri kuri hydraulics z'amakamyo, cyangwa imiterere itatu ya T6EEC mu byuma bitanga ingufu zo mu mazi. Imiterere irahuye bihagije ku buryo ubu nkurikirana buri mukiriya mu buryo bumwe bwo gusuzuma mbere yo gutanga uburenganzira ku gutumiza ibice.

Impamvu ikibazo cya T6 Cartridge kigoye kurusha uko kigaragara

DenisonUrubuga rwa T6Yakozwe mu myaka ya 1970 ikoreshwa mu byuma bikoresha umuvuduko mwinshi w’amashanyarazi, kandi imiterere ya modular ntiyigeze ihinduka cyane kuva icyo gihe. Imashini yo gusimbuza T6 igizwe na rotor, cam ring, vane set, na pressure plate byakusanyijwe mu nzu ifite ikoranabuhanga rigezweho. Mu buryo bw’imitekerereze, buri gice gishobora gusimburwa. Mu by’ukuri, imiterere yo kwangirika kw’ibice byose ni yo igaragaza niba kongera kubaka cyangwa gusimbuza byuzuye ari byo bikwiye.

Nabonye abakiriya batwika amakariti atatu ya nyuma y’isoko mu gihe kariti imwe ya OEM yari kumara igihe kirekire, kubera ko ibice byongeye gusanwa bitari bihuye n’uburyo bwo kwihanganira amazu. Amafaranga yagabanutse ku giciro cyo gutumiza ibice yarangiye mu mezi atandatu. Isomo riri hano rirasobanutse: ubukungu bw’ikariti bushingiye ku gihe cyo kwangirika gihuye, ntabwo bushingiye ku giciro cy’ibice bya buri kimwe.

Ku makipe ashinzwe gutanga amasoko asuzuma amahitamo ya OEM ugereranije n'ay'isoko ry'inyuma, urubuga rwa Vickers V/VQ rutanga ahantu hashimishije ho kurebera. Ibikoresho byo gusimbuza bya Vickers na Denison T6 bisangiye SAE mounting flange na shaft geometry imwe, bityo bikaba bishobora guhindurwa mu buryo bufatika. Ariko, igihe cy'imbere cy'aho imodoka zihagarara n'imiterere y'ibicuruzwa bitandukanye hagati y'imiterere yombi, bivuze ko ibikoresho bya Vickers bitazatanga umurongo umwe w'amazi nk'uko ibikoresho bya Denison bihagaze mu nzu imwe.

Abaguzi bareba umurongo mugari w'ibicuruzwa bya Vicks nabo bazahura n'ikibazoUrukurikirane rwa VnaUrubuga rwa V10/V20, zigamije imikorere isa y’inganda ku bipimo bitandukanye by’umuvuduko. Imiterere ya cartridge kuri V na V10/V20 ikurikiza ihame rimwe rya vane-on-rotor nk’iry’igishushanyo cya Denison, ari nayo mpamvu urwego rw’ubuziranenge nsobanura hano ruhuza umuryango wose. Ibimenyetso byo gusuzuma n’ibipimo by’ubuzima bw’imashini bihinduka bitewe n’umuvuduko w’imikorere n’isuku y’amazi, ariko fiziki y’ibanze ntabwo ihinduka.

Uburyo bwo Gusimbuza Ibimenyetso Bitatu

Mu nyandiko za serivisi twasesenguye, ibimenyetso bitatu bipimirwa bigaragaza neza ko ubuzima bwa cartridge burangiye. Nta na kimwe muri byo cyonyine gihamya. Byose uko ari bitatu ni byo. Ndabwira abakiriya gukoresha byose uko ari bitatu mbere yo gutanga uburenganzira bwo gusimbuza.

Ikimenyetso cya mbere ni ukwangirika k'umuvuduko w'amazi utanga. Huza icyuma gipima amazi aho ipompo isohoka hanyuma ugereranye n'umuvuduko w'amazi utanga ku muvuduko w'amazi. Kugabanuka kw'umuvuduko urenze 10 ku ijana, nta gihinduka cy'umuvuduko wo hejuru, bigaragaza ko amazi asohoka imbere arenze imitwe y'umuvuduko cyangwa icyuma gipima umuvuduko. Iki ni cyo kimenyetso cyizewe cyane cya mbere kuko gipima neza icyo ipompo igomba gukora.

Ijwi rya kabiri ni impinduka mu ijwi. T6 nzima ikora ku rusaku rudasanzwe rutandukanye bitewe n’icyitegererezo ariko iguma ikora neza kuri buri kintu cyose gishyirwamo. Iyo urusaku ruzamutseho 3 kugeza kuri 5 dB hejuru y’ibanze mu gihe ingano y’amavuta (ingano y’amavuta ipompe yongera kugira ngo ikomeze umuvuduko) yiyongera, imashini zishobora kuba zarangiritse zirenze aho zigeze. Igipimo cya dB cyo mu ntoki cyangwa porogaramu ya terefone igendanwa ishobora kwerekana iyi ngendo mu bihe byose byo kubungabunga.

Ikimenyetso cya gatatu ni ubushyuhe bw'imiyoboro y'amazi. Umurongo w'amazi usubiza amavuta yo mu gikoresho mu kigega. Uko amazi yo mu gikoresho yiyongera uko ashaje, amavuta menshi anyura mu muyoboro w'amazi, ajyana ubushyuhe. Ubushyuhe burenze dogere selisiyusi 8 ku cyambu cy'amazi yo mu gikoresho, bupimwe mu gihe cy'imizigo ihoraho, byemeza uko ibintu bigenda.

Ibipimo by'ubuzima bwa serivisi hakurikijwe ubusabe

Imiterere y'ikoreshwa ihindura byose ku buzima bwa serivisi ya karitsiyo. Pompe imwe ya T6 ikora mu kazu gasukuye k'inganda gafite uburyo bwo kuyungurura neza itanga amasaha atandukanye cyane n'akaritsiyo kamwe ku rubuga rwo hanze y'inyanja. Imbonerahamwe iri hepfo igaragaza muri make igihe gisanzwe cy'ubuzima twabonye mu bice by'ingenzi by'ikoreshwa.

Umubare w’amazi yo mu mazi n’ay’inyanja ukunze gutungura abakiriya biteze ko amakatiriji ya OEM atanga ubuzima bwo mu rwego rw’inganda mu bidukikije ibyo ari byo byose. Ukuri ni uko umunyu wihuta mu kwangirika kw’ibice by’umuvuduko n’ubuso bwa kamera, kandi imikorere y’igihe gito (igihe kirekire cyo gukora gikurikirwa n’ibikenewe byinshi) itera ubwihindurize bw’ubushyuhe ku buryo imitwe ya vane idakira ndetse no gukomeza gukora.

Igihe cyo kongera kubaka n'igihe cyo gusimbuza

Gusana cartridge ni amahitamo meza iyo inzu n'icyuma gishyushya bigumye mu buryo busabwa. Ubusanzwe, uburyo bwo kongera kubaka burimo gusimbuza imashini, rotor, cam ring, n'ibindi byose. Twashyizeho cartridges nshya mu iduka ryacu rya serivisi zasubiye gukoreshwa mu masaha 8.000 kugeza ku 12.000 ku giciro gito cyane ugereranyije no kuzisimbuza zose.

Ingingo ifata icyemezo ni uko imbobo imeze. Iyo imbobo igaragaje amanota agaragara, ubusaza bupimye burenga milimetero 0.05, cyangwa uburebure bw'inyuma, kongera kubaka ntacyo bivuze. Imbobo nshya ishyizwe mu imbobo ishaje ntizagumana umwanya, kandi imbobo yongeye kubakwa izapfa mu masaha 2.000 kugeza 3.000. Ibi ni ko bigenda no ku gice cy'umuvuduko: ubugari burenga milimetero 0.02 ku buso bwo gufunga bivuze ko gusimbuza burundu bihendutse.

Ku bakiriya bakoresha imiterere ya T6 double pump nka T6GCC ikoreshwa mu makamyo ya hydraulics cyangwa T6DCC/T6EEC marine triples, ubukungu bwo kongera kubaka buhinduka gato. Izi pompe zifite ibice byinshi zisangira umuvuduko wo kwinjira n'uwo gusohoka hagati y'ibice, bivuze ko kwangirika mu gice kimwe akenshi byihutisha kwangirika mu gice cyegereye binyuze mu gutera umuvuduko. Akenshi nsaba gusimbuza karitsiyo yuzuye ku pompe zifite ibice byinshi iyo igice kimwe cyerekanye imiterere y'ibimenyetso bitatu.

Kuyungurura: Uburyo bwo kongeramo amakuru bwihishe kuri Cartridge Life

Pompe za Vane zishobora kwanduzwa cyane n’ubwandu kurusha pompe za piston, kandi ubu buryo bworoshye kandi bushobora gupimwa ku buzima bwa cartridge. Kode y’isuku ya ISO 4406 isabwa kuri serivisi ya T6 ni 18/16/13, ihuye n’igipimo cyo kuyungurura burundu cya mikoroni 10 ku gice cy’ipompe.

Abakiriya bavugurura bakagera kuri mikoro 6 mu bijyanye no kuyungurura amazi mu mazi cyangwa mu mazi, bahora babona igihe cyo gukora kirenga 20 kugeza kuri 30%. Ivugurura ry’iyungurura ryishyura mu gihe cya mbere cyo gusimbuza kandi rigakomeza gutanga inyungu kuri buri gikorwa gikurikiraho. Ku baguzi basuzuma ingufu z’amashanyarazi, kugaragaza ko iyungurura ry’amashanyarazi rikora neza cyane mbere y’igihe birahendutse kuruta kwishyura igihe gito cyo gukora ibikoresho.

Uretse urwego rwo kuyungurura, intera zo gusimbuza ibice by'urufunguzo ni ingenzi. Igice cy'urufunguzo cya mikoro 10 kirenga intera yo guhindura isabwa kiba imbogamizi yo gutemba aho kuba imbogamizi yo kwanduza. Igabanuka ry'umuvuduko ku gice cy'urufunguzo ririyongera, kandi umuvuduko w'ipompe ujya munsi y'urugero rwasabwaga (ubusanzwe ni 0.8 bar absolute kuri T6 series). Hanyuma, gufunga bihutisha kwangirika kwa vane na cam ring, bikongera ikibazo cyo kuyungurura.

Abaguzi bashaka ingufu zuzuye za hydraulic zo gushyiraho ibintu bidahinduka bagomba gusuzuma ipaki yose y’amazi akoreshwa mu gutunganya, atari ipompo ubwayo gusa. Uruvange rw’ihitamo rya pompe, ingano y’ikigega cy’amazi, ubushobozi bwo gukonjesha, n’ibipimo byo kuyungurura bigena uko sisitemu ikora mu gihe cyose cy’akazi kayo. Karitsiyo y’igiciro kinini muri sisitemu idakora neza ntabwo izatanga amasaha ya serivisi nk’uko kataloge ibisezeranya. Ibinyuranye nabyo ni ukuri: karitsiyo y’ibanze muri sisitemu idakora neza ikunze kuba nziza kurusha ibice by’igiciro kinini mu gushyiraho ibintu bidakozwe neza. Ishusho y’urwego rwa sisitemu ni ingenzi cyane kuruta isura y’urwego rw’igice ku giciro cyose cy’umutungo.

Itsindaguhuza sisitemu ya servoPake duha abakiriya zigaragaza iri hame mu bikorwa. Iyo pompe, moteri, kuyungurura, n'ikigega byagenwe hamwe mu cyiciro cy'igishushanyo, ubuzima bwa serivisi ya karitsiyo buhora bugera ku mpera y'urwego rwacu rw'ibipimo. Iyo abakiriya bavanze ibice biva mu batanga serivisi benshi badahuje sisitemu, karitsiyo imwe ikunze gutanga igice cyo hasi cy'urwego rw'ibipimo. Inyigisho yo guhuza niyo itandukanya, ntabwo ari ikirango cy'ikirango ku gice icyo ari cyo cyose.

Iby'amazi n'inyanja: Imiterere y'ibyiciro bitatu bya T6EEC

Imiterere ya T6EEC triple ni imwe mu mikoreshereze ikomeye cyane yo gukoresha cartridge. Imiterere y’ibice bitatu itanga amazi menshi ku gitutu kigera kuri bar 175, kandi ibidukikije byo mu mazi byongera umunyu, ubushuhe, n’imikorere y’akazi gahoraho. Abaguzi basuzumaPompe za OEM zo mu mazi zifite vaneKu bijyanye n'amashanyarazi yo mu nyanja, hagomba kubaho amasaha 6.000 kugeza ku 10.000, aho kuba amasaha 14.000 kugeza ku 18.000 y'inganda.

Intambwe eshatu zikomeza kongera ubuzima bw'amazi mu mazi kurusha uko byari bisanzwe. Ubwa mbere, shyiraho uburyo bwo kuziba bugezweho hamwe na elastomer za fluorocarbon zihabwa agaciro ko guhumeka umunyu. Ubwa kabiri, shyiraho ahantu hashyushye cyangwa imicungire y'ubushyuhe kugira ngo ugabanye ubukonje butangira ku buso bw'imbere. Icya gatatu, kurikiza gahunda ikomeye yo kugenzura amasaha 250 hamwe no gupima amavuta, ibyo bikaba byafata ibibazo byo kuyungurura no kwanduza amazi mbere yuko byangiza ubuso bufunga.

Ikiguzi cy'Ubutunzi: OEM vs Aftermarket Cartridges

Itandukaniro ry'ibiciro hagati ya OEM na aftermarket T6 cartridges ni ukuri kandi ni rinini. Ingano za Aftermarket zisanzwe zigura hagati ya 40 na 60 ku ijana ku giciro cyo kugura. Ku makipe ashinzwe gutanga amasoko acunga ingengo y'imari ihagije yo kubungabunga, iryo tandukaniro risa nkaho ari intsinzi yoroshye.

Ariko, amakuru yo mu murima agaragaza inkuru itandukanye. Mu mikorere yacu ijyanye n'igihe cyo gushyiraho ibikoresho, amakatiriji akoreshwa nyuma yo kugurisha impuzandengo ya 60 kugeza kuri 75 ku ijana by'igihe cyo gukora OEM. Itandukaniro rituruka ku kwihanganira gukora ku gice cyo hejuru cy'umugozi no ku buryo icyuma gifungana, byombi bigira ingaruka ku gusohoka kw'imbere mu mubiri. Iyo ugereranyije n'ikiguzi cy'inyongera cy'abakozi mu mikorere ibiri yo gusimbuza ugereranije n'ikindi, hamwe n'ibyangiritse bya kabiri biturutse ku mavuta yanduye mu gihe cyo kwangirika, ikiguzi cy'imyaka itanu cy'umutungo gikunze gutuma OEM ikuraho 15 kugeza kuri 25 ku ijana.

Uburyo bwo gukora nyuma y’isoko bwumvikana mu bikorwa bike kandi bitari iby’ingenzi aho igihe cyo gukora kibemerera. Ku bikorwa amasaha 24/7 cyangwa ibikorwa byo mu mazi aho buri saha yo gukora igihe cyo gukora kidateganijwe bitera igihombo gikomeye mu bucuruzi, ubukungu bwa OEM buragoye kubivuguruza.

Urutonde rw'ibisabwa kugira ngo umuntu asimburwe

Mbere yo kwemeza itegeko ryo gusimbuza karitsiyo ya T6, banza urebe uru rutonde rw'ingingo esheshatu. Rukubiyemo gusuzuma, guhitamo ibice, n'intambwe zo kugenzura nyuma yo gushyiraho birinda amakosa akunze kugaragara mu murimo wo mu murima.

Ubwa mbere, andika ibimenyetso bitatu: ijanisha ry'igabanuka ry'amazi, ukwiyongera kwa dB, n'izamuka ry'ubushyuhe bw'amazi asohoka. Byose uko ari bitatu bigomba kurenga urugero navuze mbere. Niba ikimenyetso kimwe gusa gitera, komeza urebe karito hanyuma wongere upime mu gihe cyo gusana giteganijwe.

Icya kabiri, genzura aho imashini ikorera n'aho ishyira ingufu mu gitutu biherereye kugira ngo urebe niba byashaje. Niba kimwe muri ibyo ari specific hanze, tumiza imashini isimbura cartridge yuzuye, ntabwo ari iyo kongera kuyishyiraho. Niba byombi biri muri specific, pima ikiguzi cyo kongera kuyishyiraho ukurikije uburyo bworoshye bwo kuyishyiraho cartridge nshya.

Icya gatatu, emeza ko inomero y'igice cya OEM ihuye na plaque yawe ya pompe. Platform ya T6 irimo T6C, T6D, T6E, T6GC, T6GCC, na triple ya T6EEC. Buri imwe ifite imiterere yihariye ya port timing na pressure plate. Gusimbuza ubwoko butandukanye ni ikosa rikunze gutera imikorere mibi no gutsindwa vuba.

Icya kane, simbura icyuma gifunguye hanyuma wemeze ko umuvuduko w'injira mu mashini ikoresha pompe uri hejuru ya 0.8 bar rwose. Karitsiyo nshya mu mashini ikoresha inzara izapfa vuba kurusha iyo isimbuwe.

Icya gatanu, andika amasaha y'akazi kuri karitsiyo yangiritse hanyuma uyishyire muri database yawe yo kubungabunga ubwikorezi. Uko igihe kigenda gihita, iyi database iba ishingiro ryo guhanura ibihe byo gusimbuza bifitanye isano n'imimerere y'imikorere yawe.

Icya gatandatu, koresha pompe mu gihe cy'iminota 30 yo kuyikoresha ku gitutu cya 50 ku ijana mbere yo kongera gukora. Ibi bituma ibice bishya bya karitsiye byicara neza kandi bigaha umukoresha amahirwe yo kugenzura ko amazi atembera, urusaku n'ubushyuhe biri mu rugero ruteganijwe.

Ku matsinda ashinzwe gutanga amasoko akurikije amabwiriza agenga serivisi ya T6 mu ndege, agaciro k'uru rutonde ntikagarukira ku kubungabunga pompe ku giti cyayo. Amakuru yafashwe kuri buri cartridge isimburana ashyirwa mu buryo bwo gukora serivisi ku rwego rw'imodoka butuma habaho iteganyagihe ry'igihe kizaza. Mu myaka itanu, abakora bakurikiza iri bwiriza bahora bagera ku kigero cya 95% cyangwa neza mu gihe cyo gusimbuza, ibyo bikaba bivamo kuzigama akazi ko kubungabunga no kugabanya igihe cyo kuruhuka kitateganijwe.

Gukorana n'umutanga cartridge wawe igihe kirekire

Mu bakiriya bose dukorera, ubufatanye bw'igihe kirekire bwatsinze cyane bugira ibintu bitatu birenga ibikorwa bya karitsiyo ku giti cyabo. Icya mbere, umucuruzi abika ububiko bw'ikoranabuhanga bwa buri karitsiyo igejejwe ku mukiriya, hamwe n'inomero z'uruhererekane, amatariki yo kuyishyiraho, amasaha yo kuyisimbura, n'uburyo porogaramu izakoreshwa. Ubu bubiko buba ishingiro ryo kubungabunga ibintu mbere y'igihe kandi bugatuma umucuruzi atanga inama yo gusimbuza ibihe bihuye n'imirimo yihariye y'umukiriya aho kuba inomero rusange za karitsiyo.

Icya kabiri, umutanga serivisi atanga ubufasha bwa tekiniki mu gihe cyo gushyiraho no gusana ibintu bikomeye. Gushyiramo karitsiyo bitagenze neza mu ntangiriro bitanga ibyumweru byinshi byo gukemura ibibazo, ariko gushyiramo iminota itanu byakozwe n'uruganda bikabuza. Ku baguzi basuzuma abashobora gutanga serivisi, ubushake bwo gutanga ubufasha mu gushyiraho ni ikimenyetso gikomeye cy'ubwizigirwa bw'igihe kirekire kuruta amasezerano yatanzwe ya garanti.

Icya gatatu, umucuruzi yiyemeje gukora ububiko bw'ibikoresho by'igihe kirekire by'ibikoresho bya cartridge. Platforme za cartridge zigenda zihinduka mu myaka myinshi ishize, ariko umubare w'ibice byazo urasimburanwa cyangwa ukavugururwa. Umucuruzi ugumana ububiko bw'ibikoresho bifitanye isano n'ibya kera mu gihe cy'imyaka icumi cyangwa irenga arinda umukiriya kwimukira ku gishushanyo gishya gishobora kudakwiranye n'amazu asanzwe. Vicks Hydraulic ikoresha politiki y'ibikoresho bifitanye isano n'ibya kera mu myaka icumi yose ya T6, T7, na V, ikaba ari imwe mu mpamvu abakiriya b'igihe kirekire bakomeza gukoresha ikoranabuhanga rya buri gihe mu bisekuru byinshi by'imashini.

Ku baguzi bagereranya imihigo y'ibikoresho by'abatanga ibicuruzwa, inyandiko z'inganda nkaKataloge ya pompe ya Eaton vanetanga ibipimo by'ingirakamaro ku buryo ibigo bikomeye bya OEM bishyira hamwe ibikoresho byabyo by'inyongera n'ibyo bitanga.

Umwanzuro: Gusimbuza Cartridges Amakuru, Si Kalendari

Isomo rimwe rikomeye ryavuye mu masaha 15.000 yo gukora umurimo wo mu busitani wa T6 ni uko gahunda zo gusimbuza zishingiye kuri kalendari zipfusha ubusa amafaranga kandi zigasiga amakaritiye mu kazi kazo karenze igihe cyazo cy'ingirakamaro cyangwa zikayasimbuza mu gihe zigifite amasaha ibihumbi asigaye. Uburyo bw'ibimenyetso bitatu butanga igisubizo cyizewe kurushaho, kandi amakuru arasobanutse neza.

Ku baguzi basuzuma abatanga imashini za OEM vane pump ku nshuro ya mbere, iyi gahunda inakora nk'igipimo cy'ubwiza. Umutanga serivisi ushobora kukwereka uburyo bwo gusuzuma cartridge, amakuru yerekeye igihe serivisi zikoreshwa, hamwe n'ibipimo byo gufata icyemezo cyo kongera kubaka cyangwa gusimbuza ni umutanga serivisi ukwiye gukorana na we. Umutanga serivisi utanga ibiciro gusa ntabwo ari we ukwiye gukorana na we.

Mu duce dukoreramo, abakoresha bongerera igihe cyo gukoresha karitsiyo ni bo bafata pompe nk'uburyo bupimwe aho kuyifata nk'agasanduku k'umukara kadasobanutse. Ibipimo by'amazi, ibipimo bya dB, n'ibipimo by'ubushyuhe bw'imiyoboro y'amazi birahendutse cyane. Amafaranga yagabanutse mu kubungabunga mu myaka itanu aruta ayo gukoresha ibikoresho.

Niba urimo gusuzuma uburyo bwo gusimbuza karitsiyo ya T6 kandi ukaba ushaka kunyura mu makuru yo gusuzuma hamwe n'itsinda ryacu ry'abahanga, ohereza ibipimo ukoreshejeurupapuro rwo guhamagarakandi tuzakoresha isesengura dukurikije ibipimo ngenderwaho byacu. Ikiganiro gisanzwe kimara iminota iri munsi ya 30 kandi akenshi kirinda abakiriya gusimbuza abakiriya imburagihe cyangwa gutinda.

Abaguzi bashaka gusesengura byimbitse ibipimo bya tekiniki bashobora gusuzuma inyandiko zuzuye z'umuryango wa T6 mu gitabo cyacu.ikigo cyo gukurura, irimo ibishushanyo mbonera, imirongo y'imikorere, n'amabwiriza yo gushyiraho. Ku bakiriya bagereranya T6 n'izindi mbuga zihanganye nka PV2R cyangwa SQP series, ikigo cyo gukurura kirimo kandi ibikoresho bihuza imiterere n'imikorere bigaragaza imiterere n'impinduka.