Izizathu kunye noLungiso lweNgxolo yeHydraulic Pump: Itshati yokuHlola iVane-Pump eKhethekileyo

Impendulo ekhawulezileyo:Ingxolo yepompo ye-hydraulic kwipompo ye-vane yenye yeentlobo ezintlanu eziqaphelekayo —ukukrwitsha okuqhubekayo, ukukhala okugqumayo, ukungqongqoza, ukukrwitsha okuphindaphindwayo, okanye ukufutha- kwaye iImpompo ye-intra-vane yeVickers VQ seriesIngxaki yengxolo phantse isoloko ingomnye weengxakiizizathu ezisixhenxe eziphambili: ukungena komoya (~35% yezikhalazo), ukuxinana kwemithambo (~25%), ukuguguleka kwe-vane tip (~20%), ukungasebenzi kakuhle kweebheringi (~10%), ukungalingani kwe-shaft (~5%), ukuthintelwa komgca wokufunxa (~3%), okanye ukuvuza kwangaphakathi (~2%). Umsebenzi wokuxilonga usebenzisa i-stethoscope yomatshini ukuchonga uhlobo lwengxolo, i-suction vacuum gauge yokuqinisekisa umgca wokufunxa, i-temperature probe yokuchonga ukuguguleka kweebheringi, kunye ne-vibration analyzer yokwahlula ukugoqoza kwe-vane kwi-bearing knocking. Ukulungiswa kumiselwa ngunobangela, kwaye ukulungiswa okuphumelelayo kudla ngokunciphisa inqanaba lengxolo nge-5 ukuya kwi-15 dB(A) kwindawo ekhululekileyo eyi-1 m.Thumela iimpawu zengxolo kuVicks ukuze kufunyanwe isifo.kwisicelo esithile sepompo.

Esi sikhokelo sibhalelweiingcali zolondolozo, abayili beenkqubo ze-hydraulic, kunye namagosa okuthengaabaxilonga ingxolo yepompo ye-hydraulic kwipompo ye-vane kwaye bafuna uxwebhu olunye oludibanisa uhlobo lwengxolo, unobangela, uvavanyo lokuqinisekisa, kunye nokulungiswa kwendlela yokusebenza yokuxilonga ekhuselweyo. Iingcebiso zithathwe kwi-epapashweImpompo ye-intra-vane yeVickers VQiinkcukacha kunyeI-NFPA(National Fluid Power Association) iindlela ezilungileyo zokulinganisa ingxolo kwiinkqubo ze-hydraulic zoshishino.

Umfanekiso 1. Ipompo ye-hydraulic ye-Vickers VQ series 25VQ intra-vane (uyilo lwe-12-vane, isakhiwo sokulinganisela i-hydraulic, i-cartridge ezimeleyo yenkonzo ngaphandle kokususa ipompo kwindawo yayo). I-VQ series yindlela eqhelekileyo yokutshintsha iipompo ze-vane ezigugileyo kwiimashini zokubumba i-injection, oomatshini bezixhobo, oomatshini bokwenza i-die casting, kunye nezixhobo ze-metallurgy. Umthombo:Iphepha lemveliso yeVQ Series Vane Pump.

TL;DR — Umfanekiso omfutshane wokuchonga ingxolo yeVane Pump

  • Iintlobo ezintlanu zengxolo:Ukukhala okuqhubekayo, ukukhala okugqumayo, ukungqongqoza, ukukrwitsha okuphindaphindwayo (ngaphezulu kwe-2 kHz), kunye nokukhwaza. Ngayinye ichaza inani elincinci lezizathu.
  • Izizathu ezisixhenxe eziphambili:Ukungena komoya (35%), ukuxinana kwe-cavitation (25%), ukuguguleka kwe-vane tip (20%), ukungasebenzi kakuhle kweebheringi (10%), ukungalungelelani kakuhle kwe-shaft (5%), umda womgca wokufunxa (3%), ukuvuza kwangaphakathi (2%).
  • Izixhobo zokuxilonga:I-stethoscope yomatshini yokuchonga ingxolo, i-suction vacuum gauge yokuqinisekisa umgca wokufunxa, i-infrared thermometer yobushushu be-bearing, i-vibration analyzer yokuchonga i-frequency.
  • Lungisa ulindelo:Ukulungiswa okuphumelelayo kunciphisa inqanaba lengxolo nge-5 ukuya kwi-15 dB(A) kwindawo ekhululekileyo eyi-1 m, umahluko ophakathi kwepompo eqhelekileyo kunye nepompo egugileyo.
  • Ukulungisa ngokuchasene nokutshintsha:Ukuguguleka kwe-Vane tip kuyalungiswa ngokutshintshwa kwekhatriji; ukuguguleka kweebheringi kudla ngokufuna ukutshintshwa ngokupheleleyo kwepompo kuba iibheringi azikwazi ukusetyenzwa kuyilo oluninzi lweepompo ze-Vane.

Le yimigca ephambili. Inxalenye eseleyo yenqaku ichaza umgca ngamnye ngokweenkcukacha, kunye netshathi yokuxilonga, itheyibhile yemigca eli-12 yeempawu-ukuze-zibangele-ukuvavanya-ukulungisa, iinkcukacha zokuthengwa kwento entsha yeVickers VQ, kunye neendlela zokuthatha isigqibo sokuthenga xa kulungiswa ngokuchasene nokutshintshwa.

Iintlobo ezintlanu zengxolo eziveliswa yiVane Pump

Ipompo ene-vane ivelisa iintlobo ezintlanu zengxolo ezibonakalayo, kwaye nganye ichaza inani elincinci lezizathu ezisisiseko. I-stethoscope yomatshini emzimbeni wepompo sisixhobo esiphambili sokuxilonga; imitha yenqanaba lesandi kwi-1 m free field sisixhobo sesibini. I-frequency analyzer sisixhobo sesithathu, esisetyenziswa xa uhlobo lwengxolo lungacacanga kwaye unobangela oyintloko kufuneka uqinisekiswe ngaphambi kokuba uqhawulwe.

Ukukhala okuqhubekayoyingxolo yethoni ephindaphindayo engatshintshiyo xa uxinzelelo luphezulu. Idla ngokubangelwa kukungena komoya kumgca wokufunxa, okanye kukuguguleka kwe-vane tip okuvelisa ukungcangcazela okuphezulu njengoko i-vane egugulweyo idlula phezu komphetho wesango leringi. Uvavanyo lokuxilonga kukulinganisa inqanaba lengxolo ngeoyile kuphawu oluphezulu kwaye kwakhona ngeoyile kuphawu oluncinci: inqanaba lengxolo elihla nge-3 ukuya kwi-5 dB(A) kuphawu oluphezulu kukungena komoya, ngelixa inqanaba lengxolo elingatshintshiyo kukuguguleka kwe-vane.

Ukukhala okuchukumisayoyingxolo yokutsala engaphantsi kwesantya enyukayo nehlayo ngesantya somngxuma wepompo. Idla ngokubangelwa kukufakwa kwe-cavitation kwizibuko lokufunxa, nto leyo ebangelwa ngumgca wokufunxa othintelweyo, inqanaba leoyile eliphantsi, okanye ioyile ene-viscosity ephantsi kubushushu bokusebenza. Uvavanyo lokuxilonga kukulinganisa i-suction vacuum kwizibuko lokungena kwepompo nge-vacuum gauge; i-vacuum engaphezulu kwe-0.5 bar kumgama olinganisiweyo iqinisekisa ukufakwa kwe-cavitation.

Ukunkqonkqozayingxolo yempembelelo eyahlukileyo kwisantya somngxuma wepompo, ebangelwa ziincopho zevane ezibetha indandatho kwi-engile eyahlukileyo kuneevane ezintsha (ivane egugileyo) okanye zii-bearing rollers ezibetha isiphene kwi-inner okanye i-outer race (i-worn bearing). Uvavanyo lokuxilonga kukulinganisa i-knocking frequency nge-vibration analyzer: i-worn vane knocking ikwi-1x shaft speed (umz., 30 Hz kwi-1800 RPM), ngelixa i-worn bearing knocking ikwi-bearing defect frequency, edla ngokuba yi-harmonic ye-shaft speed (umz., 120 Hz kwi-bearing ene-4.0 frequency ratio).

Isandi esivakala rhoqoyingxolo yethoni engaphezulu kwe-2 kHz, edla ngokubangelwa kukususwa kwe-vane ukuya kwi-slot (i-vane ikhululekile kwindawo kwaye idlidliza kwi-frequency ephezulu) okanye yi-resonance ethwalwa lulwelo kumgca wokufunxa. Uvavanyo lokuxilonga kukumamela nge-stethoscope yomatshini kwi-flange yokufunxa; i-squeal eyandayo kwi-pitch xa i-flange yokufunxa iqinisiwe yi-resonance yomgca wokufunxa, ngelixa i-squeal engaxhomekekanga kwi-flange yokufunxa i-vane ukuya kwi-slot.

Ukuqhulayingxolo ye-broadband evela emzimbeni wepompo, edla ngokubangelwa kukungena komoya kwioyile ngaphakathi kwipompo okanye kukuvuza kwangaphakathi ngaphaya kwetywina eligugileyo okanye i-bushing. Uvavanyo lokuxilonga kukubeka i-stethoscope yomatshini kwisiciko sangaphambili sepompo; isandi esikhulu kwisiciko sangaphambili sisitywino seshaft esigugileyo, ngelixa isandi esifanayo esijikeleze umzimba sisixhobo sokungenisa umoya.I-NFPAIndlela engcono yokulinganisa ingxolo ibhala ezi ntlobo zintlanu zengxolo kwizixhobo zoqeqesho lokugcinwa kwenkqubo ye-hydraulic yemizi-mveliso.

Itshathi Yokuxilonga — Iimpawu Ezibangela Uvavanyo Lokuqinisekisa Ukulungiswa

Uphawu lwengxolo Unobangela onokwenzeka Uvavanyo lokuqinisekisa Lungisa
Ukukhala okuqhubekayo, kakhulu xa kubanda Ukungena komoya kwindawo yokufunxa Uvavanyo lwebhamuza yesepha namanzi kwiflange yokufunxa enempompo eqhubayo Phinda utshintshe i-flange yokufunxa i-torque kwi-spec yomenzi; buyisela i-gasket ukuba yonakele
Ukukhala okuqhubekayo, kungabi phezulu kakhulu xa kubanda Ukunxitywa kwe-Vane tip Susa intloko yepompo, ulinganisele indawo evulekileyo ye-vane (ubuninzi be-0.05 mm) Buyisela ikhatriji ye-vane (ikhithi yekhatriji ye-VQ series)
Ukukhala okugqumayo, ingxolo engaphezulu kwe-75 dB(A) Ukukhupha i-cavitation kumgca wokufunxa othintelweyo Linganisa i-suction vacuum; ngaphezulu kwe-0.5 bar kuqinisekisa ukuba i-cavitation ivaliwe Buyisela ipayipi ejijekileyo, isihluzi se-unclog, umgca wokufunxa wokunyusa ubungakanani
Ukukhala okuvakalayo, ukucoca umoya okuvakalayo okuqhelekileyo, inqanaba leoyile eliqhelekileyo I-oyile ethambileyo iphezulu kakhulu kubushushu bokusebenza Linganisa ubushushu beoyile kwindawo yokungena yepompo; jonga ngokuchasene ne-ISO VG grade spec Tshintshela kwi-viscosity grade ecetyiswa ngumvelisi
Ukunkqonkqoza ngesantya se-shaft esingu-1x, ubushushu bekhesi buqhelekile Incam ye-vane egugileyo Susa intloko yepompo, ujonge ukuba iincam zevane azitshixi okanye azivulekanga kakhulu na Buyisela ikhatriji ye-vane
Ukunkqonkqoza rhoqo xa kujikeleziswa, ubushushu becala bunyuke ngama-20-40 degrees C Ukonakala kweebheringi okanye ukusilela kwangethuba I-thermometer ye-infrared kwi-bearing housing; thelekisa nomda we-spec Buyisela ipompo (iibheringi azikwazi ukulungiselelwa ngumsebenzisi)
Isandi esivakala rhoqo esinyukayo xa i-flange yokufunxa iqinisiwe I-resonance yomgca wokufunxa Khulula iflengi yokufunxa, jonga ukuba ukukhwaza kunciphisa na Yongeza i-suction line accumulator okanye utshintshe indlela yokuhambisa umgca wokufunxa
I-scream ephezulu engapheliyo ngaphandle kwe-flange yokufunxa Ukususwa kwendlela ukusuka kwi-Vane ukuya kwi-slot Linganisa indawo evulekileyo ukusuka kwi-vane ukuya kwi-slot (ubuninzi obuqhelekileyo yi-0.03 mm) Buyisela ikhatriji ye-vane
Ukufutha kwikhava engaphambili, kubonakala ukuvuza kweoyile Itywina yomgodi egugileyo Ukuhlolwa ngokubonakalayo kwesigqubuthelo sangaphambili se-oil wearing Buyisela isitywina seshaft (ngesiqhelo kufuneka i-pump disassembly iqale)
Iyunifomu evuthelayo ijikeleze ipompo, akukho kuvuza kweoyile Umoya ovela kwinqanaba leoyile okanye kuyilo lwedama lokugcina amanzi Faka ioyile phezulu, ubaleke imizuzu emi-5, ujonge ukuba isandi sayo asinciphisi na. Jongana nenqanaba leoyile, ukuphazamiseka kwendawo yokugcina amanzi, okanye ukuphuma komoya
I-Scream kunye ne-hiss kunye nobushushu obuphezulu bekhesi Zininzi izizathu: iibheringi ezigugileyo kunye neevane ezigugileyo Uhlalutyo lokungcangcazela ukuze kuchongwe icandelo le-bearing frequency Buyisela ipompo endaweni yayo (ukwakha ngokutsha ngokupheleleyo akubizi kakhulu okwangoku)
I-knocking plus suction vacuum engaphezulu kwe-0.5 bar kunye nenqanaba leoyile eliphantsi Zininzi izizathu: i-cavitation kunye nee-vanes ezigugileyo Faka ioyile phezulu, ulinganise i-vacuum; ukuba ukunkqonkqoza kuyaqhubeka, ukuguguleka kwe-vane yeyona nto iphambili Faka ioyile kuqala, uze uyitshintshe i-vane cartridge ukuba iyaqhubeka nokunkqonkqoza

Le yimigca epapashwe neqatshelweyo kwiincwadi zokugcinwa kwepompo ye-vane yemizi-mveliso. Le migca ili-12 igubungela malunga ne-95% yezikhalazo zengxolo yepompo ye-vane eziza kudibana nengcali yokulungisa kwindawo eqhelekileyo yemizi-mveliso, kwaye indlela yokusebenza yokuxilonga iyafana nokuba iluhlobo luni lwepompo. Inkcazo yokuthengwa kwepompo yokutshintsha yipompo ye-Vickers VQ series intra-vane evela kwiVicks Hydraulickwi-displacement ehambelana nepompo ekhoyo (20VQ, 25VQ, 35VQ, 45VQ, 2520VQ, 3520VQ, 3525VQ, 4520VQ, 4525VQ, okanye 4535VQ), kunye noyilo lwe-12-vane lokujikeleza okuphantsi, ukulinganisela kwe-hydraulic ubomi benkonzo ende, kunye nekhatriji ezimeleyo yokukhonza ngaphandle kokususa ipompo kwindawo yayo yokufakela.

Kutheni iVickers VQ Series ifanelekile kwiPump eTshintshiweyo

Ipompo ye-Vickers VQ series intra-vane isetyenziswa endaweni yepompo ye-vane egugileyo kwinkqubo ye-hydraulic yemizi-mveliso. Uyilo lwe-12-vane lubonelela nge-pulsation ephantsi (ngesiqhelo i-1 ukuya kwi-2 yepesenti yokuhamba okulinganiselweyo), isakhiwo sokulinganisela i-hydraulic sinciphisa uxinzelelo loqhagamshelwano lwe-vane-to-stator, kwaye uyilo lwe-cartridge oluzimeleyo luvumela inkonzo ngaphandle kokususa ipompo kwindawo yokuyifaka. Ii-displacements ezili-12 kuthotho lwe-VQ (20VQ ukuya kwi-4535VQ) zigubungela uluhlu lwe-10 ukuya kwi-180 cc/rev, oluluhlu oluqhelekileyo lwe-displacement kwiinkqubo ze-hydraulic zemizi-mveliso kwi-injection molding, oomatshini bezixhobo, i-die casting, kunye nezixhobo ze-metallurgy.

Isakhiwo sokulinganisela i-hydraulic yeyona nzuzo iphambili kwezobuchwepheshe. I-vane pump engalinganiyo ivelisa umthwalo ophezulu we-radial kwi-shaft kuba icala loxinzelelo lweringi lityhala i-rotor kwi-stator, engumthombo ophambili wokuguguleka kweebheringi kunye nengxolo. I-VQ series hydraulic balance iyawunciphisa lo mthwalo we-radial ngokudibanisa icala loxinzelelo lweringi kwicala lokutsala leringi ngendlela yokulinganisela, elinganisa uxinzelelo kumacala omabini e-rotor. Isiphumo kukuba ubomi obude bokuthwala, i-pump ezolileyo, kunye nokusebenza kakuhle kwe-volumetric kubomi benkonzo.

Uyilo lwe-12-vane luyinzuzo yesibini kwezobuchwepheshe. Ipompo ye-10-vane vane ivelisa ii-flow pulsations ezili-10 ngokujikeleza ngakunye, ngelixa ipompo ye-12-vane vane ivelisa ii-flow pulsations ezili-12 ngokujikeleza ngakunye, nganye ikwi-amplitude encinci. I-flow pulsation ephantsi ithetha ingxolo encinci kwi-discharge port, i-pressure ripple encinci kwinkqubo, kunye ne-discharge line encinci. Kumatshini wokubumba i-injection, i-flow pulsation ephantsi iguqulela ngokuthe ngqo kubunzima bokudubula obuhambelanayo kunye nokukwazi kwenkqubo okuqinileyo.

Umgaqo ophambili wokuthengwa kwe-VQ:Cacisa ukufuduka kochungechunge lwe-VQ ukuze kuhambelane nepompo ekhoyo ngokuchanekileyo (i-25VQ ayilotshintsho lwe-35VQ), chaza uyilo lwe-12-vane lokubetha okuphantsi kokuhamba kwamanzi, chaza isakhiwo sokulinganisela i-hydraulic ubomi benkonzo ende, kwaye ucacise i-cartridge ezimeleyo yokukhonza ngaphandle kokususa ipompo kwindawo yayo yokufakelwa. Uchungechunge lwe-VQ lolona tshintsho luqhelekileyo lweepompo ze-vane ezigugileyo kwiinkqubo ze-hydraulic zoshishino, kwaye iinkcukacha zokuthengwa zilula.

Indlela Yokuxilonga Nokulungisa Ipompo YeVane Enomsindo — Uhambo Lokusebenza Olunezinyathelo Ezintandathu

Kwingcali yokulungisa exilonga ingxolo yepompo ye-hydraulic kwipompo ye-vane, inkqubo yokuxilonga iyehla iye kumanqanaba amathandathu. Ziqhube ngokulandelelana, kwaye unobangela uyachongwa kwaye ukulungiswa kuyasetyenziswa ngaphandle kokuqhaqhwa ngokungeyomfuneko.

  1. Chonga uhlobo lwengxolo nge-stethoscope okanye imitha yenqanaba lesandi.Sebenzisa i-stethoscope yomatshini emzimbeni wepompo okanye imitha yesandi kwindawo ekhululekileyo eyi-1 m. Ukukhwaza okuqhubekayo yingxolo yethoni ephezulu engatshintshiyo xa uxinzelelo luphezulu. Ukukhwaza okuchukumisayo kuyaphakama kwaye kuwele kwisantya se-shaft yepompo. Ukunkqonkqoza yingxolo yempembelelo eyahlukileyo kwisantya se-shaft yepompo. Ukukhwaza okunamandla aphezulu yingxolo yethoni engaphezulu kwe-2 kHz. Ukukhwaza yingxolo ye-broadband evela emzimbeni wepompo.
  2. Jonga imeko yomgca wokufunxa kuqala.Umgca wokufunxa othintelweyo okanye iflange yokufunxa ekhululekileyo yimbangela yezikhalazo zengxolo yepompo ye-vane ezimalunga nama-60%. Hlola umgca wokufunxa ukuba akukho zingxaki, imiqathango, okanye iipayipi ezincinci. Jonga iflange yokufunxa ukuba inamandla angakanani. Linganisa i-vacuum yokufunxa nge-gauge kwi-pump inlet port; i-vacuum kufuneka ibe ngaphantsi kwe-0.5 bar kumgama olinganisiweyo.
  3. Qinisekisa imeko yeoyile kunye nemeko yokopha komoya.Ukungena komoya sesona sizathu sesibini esiqhelekileyo sengxolo yepompo ye-vane. Jonga inqanaba leoyile kwindawo yokugcina amanzi. Jonga umgca wokufunxa ukuba akukho kuvuza komoya ngokusebenzisa isisombululo sesepha namanzi kwilungu ngalinye ngelixa ipompo isebenza; amaqamza abonisa ukuvuza. Qinisekisa ukuba ukopha komoya kusebenza ngokuchanekileyo; ukopha komoya okubambekileyo kunokubangela ingxolo yomoya eqhubekayo nokuba kukho umgca wokufunxa ongenakuvuza.
  4. Hlola iincam ze-vane kunye neringi ukuba azigugi.Susa intloko yepompo uze uhlole iincam zevane ukuba azitshiphi okanye azivulekanga kakhulu kwiringi. Uyilo lwe-intra-vane lweVickers VQ lusebenzisa iivane ezilishumi elinambini ukuze kutsalwe umoya ophantsi, kwaye iincam zevane zezona ziphezulu kakhulu. Linganisa indawo evulekileyo yevane-tip ngokweenkcukacha zomenzi; umda wenkonzo oqhelekileyo yi-0.05 mm indawo evulekileyo.
  5. Jonga ukuba iibheringi kunye nokulungelelaniswa kweshaft.Ukusilela kweebheri kukusilela kwesigaba samva nje okuvelisa ingxolo engqongqo kunye nobushushu obuphezulu bekhesi. Jonga ubushushu bendlu yeebheri nge-thermometer ye-infrared; ubushushu obuphezulu obuqhubekayo buqhele ukuba ngama-80 degrees C ngaphezu kwe-ambient. Jonga ukulungelelaniswa kweshaft nge-dial indicator; umda wokungalungelelani ngokuqhelekileyo ukufundwa kwesalathisi sisonke se-0.05 mm.
  6. Sebenzisa isilungiso kwaye uqinisekise ukuncipha kwengxolo.Ukulungiswa kuxhomekeke kwisizathu: tshintsha umda womgca wokufunxa, lungisa ukuvuza komoya, tshintsha ikhatriji ye-vane egugileyo, tshintsha iibheringi ezigugileyo, okanye tshintsha yonke ipompo ukuba ukuguguleka kungaphaya komda wenkonzo. Linganisa inqanaba lengxolo emva kokulungiswa kwaye uthelekise nesiseko sokulungiswa kwangaphambili; ukulungiswa okuphumelelayo kudla ngokunciphisa inqanaba lengxolo nge-5 ukuya kwi-15 dB(A), umahluko ophakathi kwepompo eqhelekileyo kunye nepompo egugileyo.

Eyona mpazamo ixhaphakileyo yokuxilonga okokuqala kwisikhalazo sengxolo yepompo yevane kukuthatha ukuba unobangela kukuguguleka kwevane kunye nokuyalela ukutshintshwa kwekhatriji, xa unobangela wokwenyani kukungena komoya. Ukutshintshwa kwekhatriji yevane kwipompo enokuvuza komoya kuya kunciphisa inqanaba lengxolo kangangeeyure ezimbalwa, kwaye emva koko ukungena komoya kuya kubangela ukuba ukuguguleka kukhawuleze kwaye ingxolo ibuye kwiiveki ezimbalwa. Uvavanyo lokuxilonga lokungena komoya lukhawuleza (uvavanyo lwebhamuza yesepha namanzi lwemizuzu emi-5) kwaye luqinisekile, kwaye indlela efanelekileyo yokufumana kukuvavanya ukungena komoya ngaphambi koku-odola ikhatriji.

FAQ

Zeziphi izizathu eziqhelekileyo zengxolo yepompo ye-hydraulic kwipompo ye-vane?

Ezona zinto zisixhenxe zixhaphakileyo zengxolo yepompo ye-hydraulic kwipompo ye-vane, ngokulandelelana kwamaza, zezi: (1) ukungena komoya kumgca wokufunxa, obangela ukukruquka okuqhubekayo kwaye unoxanduva malunga nama-35% ezikhalazo zengxolo, (2) ukucaphuka okuvela kumgca wokufunxa othintelweyo okanye inqanaba eliphantsi leoyile, okubangela ukukruquka okuchukumisayo kwaye kunoxanduva malunga nama-25% ezikhalazo zengxolo, (3) ukuguguleka kwe-vane tip ngenxa yongcoliseko lweoyile okanye ubomi benkonzo eqhelekileyo, okubangela ukugoqoza kwaye kunoxanduva malunga nama-20% ezikhalazo zengxolo, (4) ukungaphumeleli kwebhere ngenxa yokuguguleka okanye ukungalungelelani, okubangela ukugoqoza kunye nobushushu bekhesi obuphezulu kwaye kunoxanduva malunga ne-10% yezikhalazo zengxolo, (5) ukungalungelelani kweshaft phakathi kwepompo kunye nomhambisi oyintloko, okubangela ukungcangcazela kwesantya seshaft kabini kwaye kunoxanduva malunga ne-5% yezikhalazo zengxolo, (6) ukuthintelwa komgca wokufunxa kwipayipi ejijekileyo okanye isihluzi esivalekileyo, okubangela ingxolo ye-cavitation kwaye kuxanduva malunga ne-3% yezikhalazo zengxolo, kunye (7) ukuvuza kwangaphakathi ngaphaya kwesitywina esigugileyo okanye i-bushing, okubangela ukurhawuzelelwa. kwaye unoxanduva malunga ne-2% yezikhalazo zengxolo.

Ndiwubona njani umahluko phakathi kwengxolo ye-cavitation kunye nengxolo yokungena komoya?

I-Cavitation kunye nokungena komoya kuvelisa ingxolo efanayo yethoni ephezulu, kodwa zahlukile kwimo ye-waveform, ulwalamano loxinzelelo, kunye nempendulo kutshintsho lwenqanaba leoyile. Ingxolo ye-cavitation yingxolo ebethayo ephakamayo nehlayo kwisantya se-pump shaft kwaye ihambelana nomjikelo woxinzelelo lokukhupha; iya iphakama njengoko uxinzelelo lokukhupha luhla ezantsi komjikelo. Ingxolo yokungena komoya yingxolo eqhubekayo engashukumiyo ngesantya se-shaft kwaye ayihambelani noxinzelelo lokukhupha; iphakama kakhulu xa ipompo ibanda kwaye izolile xa ipompo ifikelela kubushushu bokusebenza. I-Cavitation ilungiswa ngokujonga umda womgca wokufunxa okanye inqanaba leoyile eliphantsi. Ukungena komoya kulungiswa ngokufumana nokulungisa ukuvuza komoya, ngesiqhelo kwi-suction flange, kwi-reservoir seal, okanye kwi-air-bloed fitting. Icebo lokuxilonga kukugcwalisa i-reservoir ngaphezulu kophawu oluphezulu kwaye ubone ukuba inqanaba lengxolo liyehla na.

Ingaba ipompo ye-hydraulic enomsindo isoloko iyingxaki?

Akunjalo rhoqo. Yonke ipompo ye-hydraulic ivelisa ingxolo ethile, kwaye inqanaba lengxolo lixhomekeke kuhlobo lwepompo, uxinzelelo olusebenzayo, isantya sepompo, kunye nokufakelwa kwayo. Ipompo ye-vane esebenza kwi-175 bar kunye ne-1800 RPM iya kuvelisa inqanaba lengxolo yesiseko eliyi-65 ukuya kwi-75 dB(A) kwindawo ekhululekileyo eyi-1 m, into eqhelekileyo. Ipompo enyuke nge-5 ukuya kwi-10 dB(A) ngaphezu kwesiseko sayo iphuhlisa ingxaki. Ipompo ekhwaza ngequbuliso nge-15 ukuya kwi-20 dB(A) ngaphezu kwesiseko sayo inengxaki enkulu efuna ingqalelo ngokukhawuleza. Eyona ndlela ilungileyo yokulinganisa ingxolo ye-NFPA kwiinkqubo ze-hydraulic zoshishino kukumisela inqanaba lengxolo yesiseko ngexesha lokufakelwa, ukulinganisa minyaka le, kunye nokutshintsha idatha.

Yintoni umahluko phakathi kwengxolo yepompo ye-vane egugileyo kunye nengxolo yebhereyitha egugileyo?

Ipompo ye-vane egugileyo ivelisa ingxolo yokungqongqoza kwisantya se-shaft yepompo kuba iincam ze-vane ezigugileyo zibetha iringi nge-engile eyahlukileyo kune-vanes ezintsha, kwaye impembelelo idluliselwa emzimbeni wepompo njengeempembelelo ezizimeleyo. I-bearing egugileyo ivelisa ingxolo yokungqongqoza kwi-bearing frequency, ephezulu kune-pump shaft speed kuba ii-bearing zihlala zijikeleza ngesantya se-shaft ngokuxhomekeke kwi-bearing geometry. Icebo lokuxilonga kukulinganisa i-knocking frequency nge-vibration analyzer: i-worsed vane knocking ikwi-1x shaft speed (umz., 30 Hz kwi-1800 RPM), ngelixa i-worsed bearing knocking ikwi-harmonic ephezulu (umz., 120 Hz kwi-bearing ene-frequency ratio eqhelekileyo ye-4.0). Elinye icebo lokuxilonga bubushushu: ii-vane ezigugileyo azibangeli ubushushu be-case obuphezulu, ngelixa ii-worsed bearing zibangela ubushushu be-case ukuba bunyuke ngama-20 ukuya kuma-40 degrees C ngaphezu kwesiqhelo kwiiyure zokusebenza.

Ngaba ipompo ye-hydraulic enomsindo ingalungiswa ngokutshintsha ioyile?

Ngamanye amaxesha. Ipompo ye-hydraulic enomsindo ebangelwa kukungena komoya ukusuka kwinqanaba le-oyile eliphantsi ilungiswa ngokufaka i-oyile phezulu, kodwa ingxolo iya kubuya kwisiganeko esilandelayo se-oyile ephantsi ngaphandle kokuba unobangela oyintloko ulungisiwe. Ipompo ye-hydraulic enomsindo ebangelwa kukuphuma kwe-oyile kwi-viscosity ephezulu kakhulu kubushushu bokusebenza ilungiswa ngokutshintsha ukuya kwinqanaba le-viscosity elicetyiswa ngumvelisi. Ipompo ye-hydraulic enomsindo ebangelwa kukuguguleka kwe-vane okanye ukuguguleka kwebheri ayilungiswa ngokutshintsha ioyile; utshintsho lweoyile lunokufihla ingxolo okwethutyana ukuba ioyile entsha ineempawu ezingcono zokulwa nokuguguleka, kodwa ukuguguleka koomatshini kusaqhubeka. Uvavanyo lokuxilonga kukutshintsha ioyile, ukusebenzisa ipompu iiyure ezingama-200, kunye nokulinganisa kwakhona inqanaba lengxolo.

Ifanele itshintshwe nini ipompo ye-hydraulic enomsindo endaweni yokulungiswa?

Ipompo ye-hydraulic enomsindo kufuneka itshintshwe endaweni yokuba ilungiswe xa ingxolo ibangelwa kukuguguleka kwe-vane-tip okungaphaya komda wenkonzo yomenzi (ngesiqhelo i-0.05 mm clearance kuyilo lwe-Vickers VQ intra-vane), xa ukusilela kwebheri kuqhubele phambili ukuya kwinqanaba apho ubushushu becala bungaphezulu kwama-50 degrees C ngaphezulu kwe-ambient, xa ingxolo ihamba nomoya obonakalayo kwi-reservoir, okanye xa ipompo yakhiwe kwakhona ngaphezulu kwesibini kwaye ingxolo ibuya ngaphakathi kobomi benkonzo elinganisiweyo. I-spec yokuthenga yokutshintshwa yipompo ye-Vickers VQ series intra-vane, efumaneka kwi-20VQ, 25VQ, 35VQ, 45VQ, 2520VQ, 3520VQ, 3525VQ, 4520VQ, 4525VQ, kunye ne-4535VQ displacements, kunye noyilo lwe-12-vane lokujikeleza okuphantsi, ukulinganisela kwe-hydraulic ubomi benkonzo ende, kunye ne-cartridge ezimeleyo yokukhonza ngaphandle kokususa ipompo kwindawo yokuyifaka.

Indlela iVicks Hydraulic exhasa ngayo ukuxilongwa kwengxolo yeHydraulic Pump

Kwingcali yokulungisa, umyili wenkqubo ye-hydraulic, okanye igosa lokuthenga elichaza indawo yepompo ye-vane endaweni yesicelo esinomsindo, inkqubo yokuthenga iyawa ibe ngamaxwebhu amathathu: aIinkcukacha zemveliso yochungechunge lwe-VQ(Ukususwa kwe-12 okugubungela i-10 ukuya kwi-180 cc/rev), aifomu yokuxilongwa kwengxolo(itshathi yokuxilonga enemigca eli-12 eneempawu, unobangela, uvavanyo lokuqinisekisa, kunye nolungiso), kunye neisicelo sokuxilonga iimpawu zengxolo kuVicks(indlela ye-imeyile yokuthumela iimpawu zengxolo kwinjineli yeVicks kwisicelo esithile sepompo).Udidi lweMpompo yeHydraulic yeVicksibandakanya uthotho lwe-VQ, uthotho lwe-T6/T7 Denison, uthotho lwe-V10/V20 Vickers, kunye nothotho lwe-ABT servo pump.indlela yoqhagamshelwanoUkuxilongwa kwengxolo yiWhatsApp okanye i-imeyile yeqela leenjineli zeVicks, enexesha lokuphendula iiyure ezingama-24 kwizicelo ezininzi.

 


Ixesha leposi: Sep-16-2026
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